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IONPURE 

®

 

DC POWER CONTROLLER 

– IP-POWER600-G2

 

 

IP-POWER600-G2 MAN REV. 11 

Page 13 of 28 

Ic+  Signal positive 
Ic- 

Signal negative 

 
The 0-5 VDC corresponds to 0-100% of the selected DC output current range. 

2.5.3

 

Remote ON/OFF 

The DC output is switched on/off by a remote isolated non-powered (dry) contact connected to 
the plug-

in terminals labeled “ON/OFF” (see Figure 6). A closed contact enables the power 

cont

roller’s DC output; an open contact shuts it off.  

A possible implementation: flow switches on the feed, product and/or reject streams of the 
CEDI module or system, and an auxiliary contact of the motor starter of the RO or CEDI feed 
pump could be wired in series to the coil of a time-delay relay (to allow the flow signals to 
stabilize before activating). One of the relay contacts would be wired to the remote ON/OFF 
input to apply DC power to the module only when there is water flow.  

2.5.4

 

Analog Outputs 

The analog outputs for the unit are listed below with associated connection information: 

  A selectable 0-5 VDC or 0-6 VDC output is provided for remote display of output voltage. 

The signal is calibrated to 8.33 mV per DC output volt at the 0-5 VDC range or to 10 mV 
per DC output volt at the 0-6 VDC range. See section 2.4.2 for configuration details. 

Connect the following terminals to a remote voltmeter or display if desired (see Figure 6): 

Vm+ 

Signal positive 

Vm- 

Signal negative 

 

These signals are developed by operational amplifiers and must not be 
connected to power sources or drive load resistance less than 10 K

 

  A 0 to 5 VDC output is provided for remote display of output current. The signal is 

calibrated to 0-5 VDC corresponding to 0-100% of the selected DC output current range. 

Connect the following terminals to a remote ammeter or display if desired (see Figure 6): 

Im+ 

Signal positive 

Im- 

Signal negative 

 

These signals are developed by operational amplifiers and must not be 
connected to power sources or drive load resistance less than 10 K

 

2.5.5

 

Output Status Relay 

Output relay J8 (see Figure 6) provides a dry signal that indicates the status of the DC output: 
“Enabled” (closed) or “Off” (open).  This signal can be used for remote status indication (e.g. 
Run/Standby status light). 

Relay specifications: normally open contact, 1 Amp @ 30 VDC max. 

Содержание W2T388687

Страница 1: ...ell Massachusetts 01851 Tel 866 876 3340 Fax 978 934 9499 www ionpure com IONPURE G2 DC POWER CONTROLLER 600 VDC 13 2 Amps Operation Maintenance Manual IP POWER600 G2 MAN REV 11 June 2014 Manual Cover...

Страница 2: ...gh Voltage Connections 9 2 3 1 Initial Selection of AC Input Voltage 9 2 3 2 High Voltage Connections 9 2 4 Selector Switches 11 2 4 1 DIP Switch for Current Range Selection 11 2 4 2 Rotary Switch for...

Страница 3: ...3 Electrical Drawing of a Typical Single Module Installation Single Phase Transformer 25 Figure 4 Electrical Drawing of a Typical Multi Module Installation Single Phase Transformer with Shared Second...

Страница 4: ...eproduced in whole or in part any such information except by written permission from IONPURE The client shall have the right to use and disclose to its employees the information contained herein for t...

Страница 5: ...constant current mode the output current is maintained at the selected value regardless of the load resistance while the voltage varies As the resistance increases the required voltage also increases...

Страница 6: ...5 VDC input signal from a remote process controller such as a PLC The power controller output can be turned on and off by a signal from a remote set of contacts This feature allows the use of remote...

Страница 7: ...enclosure for a sufficient rate of heat transfer to the environment through the enclosure walls Using an air to air or water to air heat exchanger Installing an air conditioning unit Using vortex cool...

Страница 8: ...he isolation transformer and sized correctly according to applicable local electrical codes Do NOT install fuses circuit breakers or any type of switching device between the DC output of the power con...

Страница 9: ...le If the maximum DC voltage required by a CEDI module is 300 VDC then the input to the controller must be at least 330 VAC The maximum design input voltage is 660 VAC The unit can tolerate input volt...

Страница 10: ...device between the DC output of the power controller and the CEDI module Doing so might eventually cause damage to the power controller Do NOT install a jumper between terminals DC and GND of the pow...

Страница 11: ...um Required DC Amps 2 4 2 Rotary Switch for Selection of Voltage Metering Output Range and Unit ID Rotary switch SW2 see Figure 6 has dual functionality Switches the analog output range for voltage me...

Страница 12: ...ucts Follow other system grounding and wiring guidelines found in the manual of your analog signal processing equipment If possible use analog signal metering devices with differential inputs for impr...

Страница 13: ...C output is provided for remote display of output voltage The signal is calibrated to 8 33 mV per DC output volt at the 0 5 VDC range or to 10 mV per DC output volt at the 0 6 VDC range See section 2...

Страница 14: ...the CEDI system 3 Adjust the flow rates of the dilute and concentrate streams through the module 4 Slowly increase the DC output current to the value calculated by the Ionpure Performance Projection...

Страница 15: ...es Actions related to that condition for further information Table 2 LED Troubleshooting Matrix Green LED Amber LED Condition On Off Blink On Off Blink Normal Operation X X Input Over voltage after 3...

Страница 16: ...ion Low or no AC voltage at input to DC power controller Check AC voltage at isolation transformer secondary with multi meter confirm that it is greater than 220 VAC 10 Low or no AC voltage at input t...

Страница 17: ...d condition of Cat 6 cable Verify that it is a standard cable not crossover DC output current set to 0 0 amps on G2 display board Increase the current setpoint No analog signal from PLC or IP DSP disp...

Страница 18: ...lly be the least expensive transformer option Another possible configuration is a dedicated secondary winding for each power controller which can provide the benefit of preventing failures in one wind...

Страница 19: ...0 8 5 LX10HI 125 10 220 1 7 10 LX18HI 225 10 330 2 5 9 LX24HI 300 10 330 3 5 13 LX30HI 375 10 440 4 7 14 LX45HI 600 10 660 9 16 VNX25 2 VNX28 2 600 6 6 660 5 6 11 VNX50 1 VNX 50 2 600 13 2 660 10 5 2...

Страница 20: ...5 220 150 Construction Use open frame transformers with copper windings Copper wound transformers are usually more efficient and smaller than aluminum wound units Thermal Switch It is recommended to h...

Страница 21: ...ix C Ionpure offers voltage snubber circuits model numbers IP SNUBCIRC 1PH and IP SNUBCIRC 3PH The 3 phase version is only suitable for installation on the primary side of the isolation transformer wh...

Страница 22: ...rements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements B 2 EUROPEAN UNION DIRECTIVE The G2 power controller meets the Electromagnetic Compatibility EMC...

Страница 23: ...g for IP POWER600 G2 Figure 3 Electrical Schematic of a Typical Single module installation Single phase Transformer Figure 4 Electrical Schematic of a Typical Multi module Installation Single phase Tr...

Страница 24: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 24 of 28 Figure 2 Full Scale Dimensional Drawing for IP POWER600 G2...

Страница 25: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 25 of 28 Figure 3 Electrical Drawing of a Typical Single Module Installation Single Phase Transformer...

Страница 26: ...NPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 26 of 28 Figure 4 Electrical Drawing of a Typical Multi Module Installation Single Phase Transformer with Shared Secondary Windi...

Страница 27: ...URE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 27 of 28 Figure 5 Electrical Schematic of a Typical Multi Module Installation Three Phase Primary with Independent Secondary Windi...

Страница 28: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 28 of 28 Figure 6 Electrical Connections and Switches...

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