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IONPURE 

®

 

DC POWER CONTROLLER 

– IP-POWER600-G2

 

 

IP-POWER600-G2 MAN REV. 11 

Page 21 of 28 

Use Table 3 to select fuse size (in Amps). The voltage rating should match or exceed the nominal 
AC input voltage to the power controller. 

  Over-current protection devices must also be installed on the primary of the isolation 

transformer and sized according to applicable local electrical codes. 

  Do NOT install fuses, circuit breakers or any type of switching device between the DC output of 

the power controller and the CEDI module. Doing so might eventually cause damage to the 
power controller. 

Snubbers: 

Snubbers should be installed for an extra layer of protection against very high energy spikes 
whenever the power controller is fed with 660 Volts or at sites with poor electric power quality 
indicated by swells, over-voltages, surges, etc. 

Snubbers are most effective when installed on the secondary of the transformer, between any 
switching devices and the power controller. Schematics showing their ideal location are found in 
Appendix C. 

Ionpure® offers voltage snubber circuits, model numbers IP-SNUBCIRC-1PH and IP-SNUBCIRC-
3PH. The 3-phase version is only suitable for installation on the primary side of the isolation 
transformer, while the single phase version can be installed on the transformer secondary. Refer to 
the Voltage Snubber instruction manual (available at 

www.ionpure.com

) for details. 

Enclosure: 

  Sizing: the width and height will depend on size and number of components inside the 

enclosure. There should be at least two inches of clearance from the top of the power controller 
to the door of the enclosure to allow proper air flow. 

  Cooling: the G2 power controller will dissipate a maximum of 260 watts in the form of heat. The 

panel enclosure should have proper ventilation to ensure the power controllers operate at a 
temperature no higher than 50 °C. 

Contactor (optional): 

A contactor can be installed downstream of the over-current protection devices (fuses or breakers) 
to completely remove AC power to the G2 power controller. This might be desired for emergency 
stop and/or manual override implementation. 

Power to the CEDI module must be enabled/disabled using the Remote ON/OFF input of the power 
controller, as described in section 2.5.3. 

 

 

 

Содержание W2T388687

Страница 1: ...ell Massachusetts 01851 Tel 866 876 3340 Fax 978 934 9499 www ionpure com IONPURE G2 DC POWER CONTROLLER 600 VDC 13 2 Amps Operation Maintenance Manual IP POWER600 G2 MAN REV 11 June 2014 Manual Cover...

Страница 2: ...gh Voltage Connections 9 2 3 1 Initial Selection of AC Input Voltage 9 2 3 2 High Voltage Connections 9 2 4 Selector Switches 11 2 4 1 DIP Switch for Current Range Selection 11 2 4 2 Rotary Switch for...

Страница 3: ...3 Electrical Drawing of a Typical Single Module Installation Single Phase Transformer 25 Figure 4 Electrical Drawing of a Typical Multi Module Installation Single Phase Transformer with Shared Second...

Страница 4: ...eproduced in whole or in part any such information except by written permission from IONPURE The client shall have the right to use and disclose to its employees the information contained herein for t...

Страница 5: ...constant current mode the output current is maintained at the selected value regardless of the load resistance while the voltage varies As the resistance increases the required voltage also increases...

Страница 6: ...5 VDC input signal from a remote process controller such as a PLC The power controller output can be turned on and off by a signal from a remote set of contacts This feature allows the use of remote...

Страница 7: ...enclosure for a sufficient rate of heat transfer to the environment through the enclosure walls Using an air to air or water to air heat exchanger Installing an air conditioning unit Using vortex cool...

Страница 8: ...he isolation transformer and sized correctly according to applicable local electrical codes Do NOT install fuses circuit breakers or any type of switching device between the DC output of the power con...

Страница 9: ...le If the maximum DC voltage required by a CEDI module is 300 VDC then the input to the controller must be at least 330 VAC The maximum design input voltage is 660 VAC The unit can tolerate input volt...

Страница 10: ...device between the DC output of the power controller and the CEDI module Doing so might eventually cause damage to the power controller Do NOT install a jumper between terminals DC and GND of the pow...

Страница 11: ...um Required DC Amps 2 4 2 Rotary Switch for Selection of Voltage Metering Output Range and Unit ID Rotary switch SW2 see Figure 6 has dual functionality Switches the analog output range for voltage me...

Страница 12: ...ucts Follow other system grounding and wiring guidelines found in the manual of your analog signal processing equipment If possible use analog signal metering devices with differential inputs for impr...

Страница 13: ...C output is provided for remote display of output voltage The signal is calibrated to 8 33 mV per DC output volt at the 0 5 VDC range or to 10 mV per DC output volt at the 0 6 VDC range See section 2...

Страница 14: ...the CEDI system 3 Adjust the flow rates of the dilute and concentrate streams through the module 4 Slowly increase the DC output current to the value calculated by the Ionpure Performance Projection...

Страница 15: ...es Actions related to that condition for further information Table 2 LED Troubleshooting Matrix Green LED Amber LED Condition On Off Blink On Off Blink Normal Operation X X Input Over voltage after 3...

Страница 16: ...ion Low or no AC voltage at input to DC power controller Check AC voltage at isolation transformer secondary with multi meter confirm that it is greater than 220 VAC 10 Low or no AC voltage at input t...

Страница 17: ...d condition of Cat 6 cable Verify that it is a standard cable not crossover DC output current set to 0 0 amps on G2 display board Increase the current setpoint No analog signal from PLC or IP DSP disp...

Страница 18: ...lly be the least expensive transformer option Another possible configuration is a dedicated secondary winding for each power controller which can provide the benefit of preventing failures in one wind...

Страница 19: ...0 8 5 LX10HI 125 10 220 1 7 10 LX18HI 225 10 330 2 5 9 LX24HI 300 10 330 3 5 13 LX30HI 375 10 440 4 7 14 LX45HI 600 10 660 9 16 VNX25 2 VNX28 2 600 6 6 660 5 6 11 VNX50 1 VNX 50 2 600 13 2 660 10 5 2...

Страница 20: ...5 220 150 Construction Use open frame transformers with copper windings Copper wound transformers are usually more efficient and smaller than aluminum wound units Thermal Switch It is recommended to h...

Страница 21: ...ix C Ionpure offers voltage snubber circuits model numbers IP SNUBCIRC 1PH and IP SNUBCIRC 3PH The 3 phase version is only suitable for installation on the primary side of the isolation transformer wh...

Страница 22: ...rements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements B 2 EUROPEAN UNION DIRECTIVE The G2 power controller meets the Electromagnetic Compatibility EMC...

Страница 23: ...g for IP POWER600 G2 Figure 3 Electrical Schematic of a Typical Single module installation Single phase Transformer Figure 4 Electrical Schematic of a Typical Multi module Installation Single phase Tr...

Страница 24: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 24 of 28 Figure 2 Full Scale Dimensional Drawing for IP POWER600 G2...

Страница 25: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 25 of 28 Figure 3 Electrical Drawing of a Typical Single Module Installation Single Phase Transformer...

Страница 26: ...NPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 26 of 28 Figure 4 Electrical Drawing of a Typical Multi Module Installation Single Phase Transformer with Shared Secondary Windi...

Страница 27: ...URE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 27 of 28 Figure 5 Electrical Schematic of a Typical Multi Module Installation Three Phase Primary with Independent Secondary Windi...

Страница 28: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 28 of 28 Figure 6 Electrical Connections and Switches...

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