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68X216802

     

2

 

Assembly and Installation

2.1

 

Measurement and Control System

A typical measurement system consists of:

 

a  

α

lpha-CON1000 process controller

 

a suitable Conductivity electrode with the appropriate Cell constant and integrated temperature

sensor Pt 1000 or Pt 100,

 

an immersion, flow or process assembly

 

a final control element such as pump or valve and

 

a chart recorder.

2.2

 

Unit Dimensions

Power Mains

(220/110 VAC)

l

Flow Assembly

to Dosing Pumps

Process Assembly

with Electrode

Chart Recorder

Pt100/Pt1000

Temperature Sensor

pha-CON1000 Controller

Alarm / Siren

System

max. 175

max. 45

Mounting Cut-Out

Flat Gasket (1mm)

(To be Inserted By Customer)

Note: The Taped Corners Have to Be On Top

92

32

56

96

92 + 0.5

92 + 0.5

Содержание ALPHA CON 1000 CONDUCTIVITY CONTROLLERTRANSMITTER

Страница 1: ...216802 Instruction Manual αlpha CON1000 Conductivity Controller Transmitter MEAS 8 08 8 08 mS 25 0 25 0 o C ATC Conductivity Controller α αlpha CON1000 CAL ENTER ALARM REL A REL B AUTO MANU REL A REL B ESC ...

Страница 2: ...ponsibility for damage or malfunction of the unit due to improper use of the instrument Copyright 1998 Eutech Instruments Pte Ltd Version 1 0 All rights reserved EUTECH INSTRUMENTS PTE LTD Blk 55 Ayer Rajah Crescent 04 16 24 Singapore 139 949 Tel 65 778 6876 Fax 65 773 0836 e mail marketing eutechinst com Website http www eutechinst com TABLE OF CONTENTS 1 Introduction 3 1 1 Description of Unit 3 ...

Страница 3: ...scription of Unit Thank you for purchasing Eutech s DIN alpha 1000 series Conductivity process controllers This unit is used for measuring the Conductivity of a solution either in micro Siemens or milli Siemens one at a time and the operational mode is switchable from the menu You can use this unit to measure Conductivity with limit control This controller has many user friendly and safety feature...

Страница 4: ...he limits and if the Pt100 Pt1000 wires are broken or disconnected during the ATC function Hold function freezes output current 0 4 20mA and releases control relays LED indicators signal control activities to monitor controller status from a distance Protection against electromagnetic interference galvanically isolated 0 4 20mA output provides safety for data logging and control purposes 1 2 Appli...

Страница 5: ...000 or Pt 100 an immersion flow or process assembly a final control element such as pump or valve and a chart recorder 2 2 Unit Dimensions Power Mains 220 110 VAC l Flow Assembly to Dosing Pumps Process Assembly with Electrode Chart Recorder Pt100 Pt1000 Temperature Sensor pha CON1000 Controller Alarm Siren System max 175 max 45 Mounting Cut Out Flat Gasket 1mm To be Inserted By Customer Note The ...

Страница 6: ...lectrical Connection 3 1 Connection Diagram PE S PE AC N L 1 2 5 4 3 6 7 8 9 10 11 12 13 14 15 17 15 16 indicated contact positions are for currentless conditions Signal Output Hold Input Alarm Relay B Relay A Power Mains CON mA Signal Input Conductivity S V PE S CON O O 18 19 20 21 22 S S Pt 1000 100 ...

Страница 7: ...elay common 14 Hold function switch terminal 2 6 Low set relay working position NO 15 No connection 7 High set relay resting position NC 16 0 4 20 mA for ve connection 8 High set relay common 17 0 4 20 mA for ve connection 9 High set relay working position NO Connections for the 5 way screw terminals 18 Pt1000 Pt100 lead 1 terminal 19 Pt1000 Pt100 sense lead terminal 20 Pt1000 Pt100 lead 2 termina...

Страница 8: ...Y B in MANUAL relay operation mode 4 1 2 Display The LCD display features two numerical displays that show status messages and measured values for easy quick reference The display provides short text information for setting parameters and configuration HOLD Relay position and current output are frozen SETUP Set up mode of function groups MEAS Measurement mode CAL Calibration mode of Conductivity R...

Страница 9: ...ey The display will prompt the user to enter a security code S Cd Leave the security code at 000 do not enter a security code b Press ENTER key again This allows you only to view not change any sub functions settings c Press the or keys to scroll through the sub functions d Press the ENTER key at a particular sub function to view in detail e Press the ENTER key to return to the sub function menu f...

Страница 10: ... access to calibration function and 2 for setting or editing specific controller parameters or functions in the SETUP mode to suit individual requirements Note The passwords are not user defined and have been set by factory It is very important to keep these passwords strictly confidential to avoid unauthorised tampering of the system at all times Note If the user reads parameters only the control...

Страница 11: ...return to Measurement mode 5 1 2 Checking set points To read current set point values without changing them Press the RELAY Selection Rel A Rel B key The upper display shows the set point for Relay A the lower display shows SP1 After two seconds the upper display shows the set point value for Relay B the lower display shows SP2 After an additional two seconds the controller returns to the Measurem...

Страница 12: ...68X216802 12 NOTE To view not change the SETUP parameters push the ENTER key when the security code reads 000 ...

Страница 13: ...tructions To return to Measurement mode press the and keys simultaneously escape NOTE If you want to view not change set up parameters push the ENTER key when the security code reads 000 5 2 2 1 Clearing the Advanced Setup security code from the display After you have entered the security code and returned to the Measurement mode the security code 22 still appears on the display whenever you press...

Страница 14: ...st the measured value to that of the standard solution Press the ENTER key to accept the value and the controller displays the revised condition of the probe Note if the percentage difference between the measured value and the standard solution is greater than 40 the controller will not accept the calibration Change the Cell 5 Press the ENTER key If you entered the calibration mode using the CAL k...

Страница 15: ...ture coefficients If Pur tC is be selected press the ENTER key and controller goes back to tC If Lin tC is selcted press the ENTER key and proceed to step 3 3 The upper display shows 2 10 while the lower display show P tC This option allows you to input the Process Temperature coefficient from 0 to 10 Default is 2 10 Use the or keys to enter the required temperature coefficient value 4 Press the E...

Страница 16: ...lows calibration at a temperature other than your process temperature Example setting a calibration temperature of 25 oC lets you calibrate using standard buffer solutions at 25 oC even if your process temperature is a different temperature 1 Select ATC oFF as described above in section 7 4 1 2 Press the ENTER key The upper display shows the current process temperature and the lower display shows ...

Страница 17: ...3 Choosing High or Low set points Select a low set point to activate controller when the dissolved oxygen value undershoots the low set point select a high set point to activate controller when the value overshoots the high set point Using both SP1 and SP2 you can select lo lo lo hi hi lo or hi hi set points Default SP1 Lo SP2 Lo 1 Follow directions in 7 5 2 to enter Control Relay mode 2 Press the...

Страница 18: ...eeded This controller lets you set a 0 to 1999 seconds time delay before the relay activates 1 Follow directions in 7 5 4 to enter Control Relay mode 2 Press the ENTER key Scroll with the and keys until the upper display shows 0 time and the lower display shows On d 3 Press the or keys to enter on delay time for Set point 1 Set point 2 The controller will delay activation for the number of seconds...

Страница 19: ... controller type limit control or control off Use control off to operate controller as a monitor only or to prevent relays from switching 1 Follow directions in 7 6 1 to enter Controller mode 2 Press the ENTER key The upper display shows the current controller type and the lower display shows tyP 3 Press the or keys to select your controller type L Ct limit value pickup on off control oFF controll...

Страница 20: ...Measurement Range sub function In this sub function the appropriate range is selected with the appropriate cell constant 7 5 1 Selecting the Measuring Range sub function 1 Enter Advanced Set up mode Push the ENTER key and scroll to Advanced Set up security code 22 Push the ENTER key again 2 Press the or keys to scroll until the upper display shows rng 3 Press the ENTER key The upper display shows ...

Страница 21: ...the and keys simultaneously escape 7 6 3 Selecting Conductivity value at 0 4 mA This parameter lets you choose the conductivity value at which the transmitter output will be 0 4 mA Follow directions in 7 8 2 to enter Current Output mode 1 Press the ENTER key Scroll with the or keys until the upper display shows a conductivity value and the lower display shows r 0 4 2 Press the or keys to select th...

Страница 22: ...t has been overshot You can select from 0 to 1999 seconds 1 Follow directions in 7 9 1 to enter Configuration mode 2 Press the ENTER key Scroll with the or keys until the upper display shows a numerical value in seconds and the lower display shows AL d 3 Press the or keys to select how long of an alarm delay 0 to 1999 seconds you want 4 Press the ENTER key to confirm your selection 5 Proceed to 7 ...

Страница 23: ...escape 7 7 5 Reverting to factory default settings Use this parameter to reset all settings to factory default Changing from no to YES and pressing the ENTER key resets all settings to factory default WARNING If you select yes all the settings you have made will be overwritten as a result 1 Follow directions in 7 9 4 to enter Configuration mode 2 Press the ENTER key Scroll with the or keys until t...

Страница 24: ...the control devices connected to Relay A or Relay B or both 1 Press the RELAY CONTROL auto manu key The upper display shows 000 the lower display shows S Cd to prompt you to enter the Advanced Set up code 2 Press the or keys to scroll the upper display until it reads 22 3 Press the ENTER key The manual indicator by the RELAY CONTROL key lights up Note Pressing ENTER key at a value other than 22 wi...

Страница 25: ...ree change over contacts Switching voltage max 250 VAC Switching current max 3A Switching power max 600 VA Alarm Functions Function switchable Latching pulse Pickup delay 0 to 1999 sec Switching voltage max 250 VAC Switching current max 3A Switching power max 600 VA Electrical Data and Connections Power Requirements 110 220 VAC jumper selectable Frequency 48 to 62 Hz Signal Output 0 4 to 20 mA gal...

Страница 26: ...oduct problem is due to deviations or customer abuse Out of warranty products will be repaired on a charge basis 11 2 Packaging The instrument is packaged in a corrugated box with a warranty card instruction manual and the following accessories 17 way and 5 way right angled terminal block 1 unit each side threaded rod with catch 2 units receptacle cable lug 1 unit rubber gasket 1 unit 11 3 Return ...

Страница 27: ... 1 Selects the input voltage 220 VAC JP 2 Selects the input voltage 110 VAC JP 3 Selects the temperature sensor for Pt1000 Pt100 Fuse Note that there is a fuse slow blow 100mA internal to the controller Before opening the unit ENSURE that the power cable is physically separated from the power supply Replace fuse with the recommended type only ...

Страница 28: ... 10 0 0 0 0 199 9 mS 0 1 mS 1 0 12 3 Appendix 3 Conductivity at Related Temperature Coefficients 25oC Substance Concentration wt Conductivity 10 4 S cm Conductivity Coefficient NaOH 5 1969 2 01 10 3124 2 17 15 3463 2 49 20 3270 2 99 30 2022 4 50 40 1164 6 48 KOH 25 2 5403 2 09 15o C 29 4 5434 2 21 33 6 5221 2 36 42 0 4212 2 83 NH3 0 10 2 51 2 46 15o C 1 60 8 67 2 38 4 01 10 95 2 50 8 03 10 38 2 62...

Страница 29: ...09 2 36 10 687 2 49 15 886 2 56 HCl 5 1969 1 58 10 3124 1 56 20 3463 1 54 30 662 1 52 40 5152 H2SO4 5 2085 1 21 10 3915 1 28 20 6527 1 45 40 6800 1 78 50 54055 1 93 60 3726 2 13 80 1105 3 49 100 14 187 0 30 CuSO4 5 109 2 13 10 189 2 16 20 320 2 18 30 421 2 31 CH3COOH 1 5 84 10 15 26 1 69 15 16 19 1 74 20 16 05 1 79 30 14 01 1 86 40 10 81 1 95 Na2CO3 5 456 2 52 10 705 2 71 15 836 2 94 KCl 5 690 2 0...

Страница 30: ...ty of Various Aqueous Solutions at 25oC Conductivity Resistivity Pure Water 0 05 uS cm 18 MΩ cm Power Plant Boiler Water 0 05 1 uS cm 1 18 MΩ cm Distilled Water 0 5 uS cm 2 MΩ cm De ionized Water 0 1 10 uS cm 0 1 10 MΩ cm De mineralised Water 1 80 uS cm 0 01 1 MΩ cm Mountain Water 10 uS cm 0 1 MΩ cm Drinking Water 0 5 1 mS cm 1 2 MΩ cm Waste water 0 9 9 mS cm 0 1 1 MΩ cm Potable Water Maximum 1 5 ...

Страница 31: ...t is reached In the reverse direction it does not de activate when the value reaches the set point Instead it continues to be active till the value reaches the amount set by the Hysteresis band SP1 Set to LO 10 0 10 5 100 0 100 5 RELAY OFF HYSTERESIS BAND FORWARD DIRECTION REVERSE DIRECTION SP1 SP2 RELAY ON SP2 Set to HI mS ...

Страница 32: ...X216802 32 12 6 Appendix 6 General Instructions Concerning Controller Setting MIN Function MAX Function Xp 0 Xp 0 SP 1 SP 2 Xw Xw Yh 0 50 100 Control characteristic of P Controllers as limit value switch ...

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