CutSkill 60
OPERATING MANUAL
GENERAL INFORMATION 1-2 0-5574
WARNING
Fire and explosion can be caused by hot slag,
sparks, or the plasma arc.
• Be sure there is no combustible or flammable ma
-
terial in the workplace. Any material that cannot
be removed must be protected.
• Ventilate all flammable or explosive vapors from
the workplace.
• Do not cut or weld on containers that may have
held combustibles.
• Provide a fire watch when working in an area
where fire hazards may exist.
• Hydrogen gas may be formed and trapped under
aluminum workpieces when they are cut under-
water or while using a water table. DO NOT cut
aluminum alloys underwater or on a water table
unless the hydrogen gas can be eliminated or dis-
sipated. Trapped hydrogen gas that is ignited will
cause an explosion.
WARNING
Noise can cause permanent hearing loss.
Plasma arc processes can cause noise levels to
exceed safe limits. You must protect your ears
from loud noise to prevent permanent loss of
hearing.
• To protect your hearing from loud noise, wear pro
-
tective ear plugs and / or ear muffs. Protect others
in the workplace.
• Noise levels should be measured to be sure the
decibels (sound) do not exceed safe levels.
• For information on how to test for noise, see item
1 in Subsection 1.03, Publications, in this manual.
WARNING
Plasma Arc Rays can injure your eyes and burn
your skin. The plasma arc process produces very
bright ultra violet and infra red light. These arc
rays will damage your eyes and burn your skin if
you are not properly protected.
• To protect your eyes, always wear a welding
helmet or shield. Also always wear safety glasses
with side shields, goggles or other protective eye
wear.
• Wear welding gloves and suitable clothing to pro
-
tect your skin from the arc rays and sparks.
• Keep helmet and safety glasses in good condition.
Replace lenses when cracked, chipped or dirty.
• Protect others in the work area from the arc rays.
Use protective booths, screens or shields.
• Use the shade of lens as suggested in the follow
-
ing per ANSI/ASC Z49.1:
Arc Current
(Amperes)
Minimum
Protective
Shade No.
Suggested
Shade No.
(Comfort)
Less than 20*
4
4
20-40*
5
5
40-60*
6
6
60-80*
8
8
80-300*
8
9
300 - 400*
9
12
400 - 800*
10
14
* These values apply where the actual arc is clearly
seen. Experience has shown that lighter filters may be
used when the arc is hidden by the workpiece.
Table 1-1: Recommended Lens
WARNING
This product contains chemicals, including lead,
known to the State of California to cause birth
defects and other reproductive harm. Wash
hands after handling.
1.03 Publications
Refer to the following standards or their latest revisions
for more information:
1.
OSHA, SAFETY AND HEALTH STANDARDS, 29CFR
1910
, obtainable from the Superintendent of Docu-
ments, U.S. Government Printing Office, Washington,
D.C. 20402
2. ANSI Standard Z49.1, SAFETY IN WELDING AND
CUTTING, obtainable from the American Welding
Society, 550 N.W. LeJeune Rd, Miami, FL 33126
3. NIOSH, SAFETY AND HEALTH IN ARC WELDING
AND GAS WELDING AND CUTTING, obtainable from
the Superintendent of Documents, U.S. Government
Printing Office, Washington, D.C. 20402
4. ANSI Standard Z87.1, SAFE PRACTICES FOR OC-
CUPATION AND EDUCATIONAL EYE AND FACE
PROTECTION, obtainable from American National
Standards Institute, 1430 Broadway, New York, NY
10018
5. ANSI Standard Z41.1, STANDARD FOR MEN’S SAFE-
TY-TOE FOOTWEAR, obtainable from the American
National Standards Institute, 1430 Broadway, New
York, NY 10018
6. ANSI Standard Z49.2,
FIRE PREVENTION IN THE
USE OF CUTTING AND WELDING PROCESSES,
ob-
tainable from American National Standards Institute,
1430 Broadway, New York, NY 10018
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