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OPERATOR INSTRUCTION MANUAL

IM_SWi_REV07_A4_English

SWi12/14TM; SWi20/25TE; SWi20/25TI

FLANGE SPREADING WEDGES 

11

Using SWi20/25TE Sub-Sea

The  SWi20/25TE  is  actuated  by  means  of  single-acting 
spring-return hydraulic cylinder and can be used sub-sea 
providing the following actions are taken: 

‡

The  gauge  and  manifold  are  removed  from  the 
Equalizer  HP350S/D  hydraulic  hand-pump  and  the 

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‡

The  tool  is  connected  to  the  Equalizer  HP350S/D 
pump whilst still top-side. 

‡

The pump release valve is fully opened and remains 
open  until  the  tool  has  descended  to  the  working 
depth. This will allow the pressure to equalise. 

‡

The tool is actuated via the hand pump by a diver. 

‡

Upon completion of works the release valve is left in 
the fully-open position until the tool has ascended to 
the surface. 

‡

The tool and pump are stripped-down, cleaned and 
lubricated immediately to minimise corrosion. 

Please  note  that  a  sub-sea  SWi20/25TE  tool  cannot  be 
operated from top-side by use of a down-line. The return 

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force  to  close  the  tool  if  used  with  a  down-line  from  a 
top-side pump, therefore the standard hydraulic tools will 
not function correctly and may jam in place if used in this 

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4.6

OPERATING CONDITIONS

GREASE LIMITATIONS:

Minimum Temperature:   

 

-5ºC (23ºF) 

Maximum Temperature:  

 

40ºC (104ºF) 

MECHANICAL TOOLS:

Minimum Jaw Contact Temperature:  

-30ºC (-22ºF)

Maximum Jaw Contact Temperature: 

150ºC  (302ºF)

HYDRAULIC TOOLS: 

Minimum Jaw Contact Temperature:  

-30ºC (-22ºF)

Maximum Jaw Contact Temperature: 

70ºC  (158ºF)

4.7

SUB-SEA USAGE

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with  a  sealed-bladder  type  reservoir  system  that  allows 
for sub-sea operation. 

Using SWi12/14TM Sub-Sea

The  SWi20/25TM  is  actuated  mechanically  and  can  be 
used sub-sea providing the following actions are taken: 

‡

The tool is actuated via the torque-wrench by a diver. 

‡

The tool and pump are stripped-down, cleaned and 
lubricated immediately to minimise corrosion.

Using SWi20/25TI Sub-Sea

The  SWi20/25TI  is  actuated  by  means  of  single-acting 
spring-return hydraulic cylinder and can be used sub-sea 
providing the following actions are taken: 

‡

The pump release valve is fully opened and remains 
open  until  the  tool  has  descended  to  the  working 
depth. This will allow the pressure to equalise. 

‡

The tool is actuated via the hand pump by a diver. 

‡

Upon completion of works the release valve is left in 
the fully-open position until the tool has ascended to 
the surface. 

‡

The tool and pump are stripped-down, cleaned and 
lubricated immediately to minimise corrosion. 

Содержание SWi12/14TM

Страница 1: ...ATOR IN STRUC TION MAN UA L SWi12 14TM SWi20 25TE SWi20 25TI E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m F L A N G E S P R E A D I N G W E D...

Страница 2: ...TOOL MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 LUBRICATION 4 5 STORAGE TRANSPORTATION 4 6 OPERATING CONDITIONS 4 7 SUB SEA USAGE 5 SWi12 14TM 5 1 TOOL CAPABILITIES 5 2 TOOL FUNCTION...

Страница 3: ...amage resulting from unsafe product use lack of maintenance or incorrect product and or system operation If in doubt as to the safety precautions and applications contact Equalizer using the contact d...

Страница 4: ...DFK WKH lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts 2 4 DEFINITION OF TERMS A CAUTION is used to indicate correct operating o...

Страница 5: ...ned further until the required spread is reached 3 SWi SPREADING WEDGE TOOL OPERATION 3 1 GENERAL GUIDANCE HIRUH DWWDFKLQJ WKH WRRO HQVXUH DW OHDVW WZR DQJH EROWV remain in place These should be 180 d...

Страница 6: ...or second Stepped Block to further increase the effective jaw thickness if required 3 3 FLANGE WORK Do not rely upon hydraulic systems for VXSSRUWLQJ WKH DFFHVV JDS GXULQJ DQJH ZRUN R QRW DOORZ QJHUV...

Страница 7: ...IRU LQJ WKH ODQ DUG R QRW DWWDFK WKH lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts To remove the Stepped Blocks unscrew the M6...

Страница 8: ...OPERATOR INSTRUCTION MANUAL IM_SWi_REV07_A4_English SWi12 14TM SWi20 25TE SWi20 25TI FLANGE SPREADING WEDGES 8...

Страница 9: ...6 8 0 m m 2 6 8 5 2 0 m m 2 0 5 3 8 0 m m 1 5 0 SMALL SAFETY BLOCK SAFETY BLOCK DIMENSIONS 5 3 5 m m 2 1 1 3 7 5 m m 1 4 8 2 1 5 m m 0 8 5 6 0 m m 0 2 4 8 7 5 m m 3 4 4 7 1 5 m m 2 8 1 5 5 5 m m 2 1...

Страница 10: ...VLGH RI WKH MDZV WKH LQWHUQDO DW VXUIDFHV LQ WKH VTXDUH FXW RXW LQ WKH jaws 4 5 STORAGE TRANSPORTATION Equalizer tools should be stored in a cool dry place Tools should always be cleaned serviced and...

Страница 11: ...ard hydraulic tools will not function correctly and may jam in place if used in this FRQ JXUDWLRQ 4 6 OPERATING CONDITIONS GREASE LIMITATIONS Minimum Temperature 5 C 23 F Maximum Temperature 40 C 104...

Страница 12: ...scale now turn slightly further until the 6 RQ WKH QH VFDOH DOLJQV ZLWK WKH FHQWUDO OLQH Setting an imperial torque in ft lb is done in exactly the same way Lock the handle by turning the locking kno...

Страница 13: ...que Wrench wipe gently with a damp cloth Avoid using any detergent or solvent as this may GHWULPHQWDOO DIIHFW WKH IDFWRU WWHG LQWHUQDO OXEULFDWLRQ of the mechanism ACTUATING THE SWi12 14TM Follow the...

Страница 14: ...ping the handle will advance the cylinder and spread the jaws RETRACTING THE SWi20 25TI Selecting retract will depressurise the cylinder and cause it to retract under the force of its internal spring...

Страница 15: ...3 TOOL DIMENSIONS CLOSED AIR RELIEF INSTRUCTIONS In the event of air build up within the cylinder pump subassembly the following procedure should be executed Select advance and pump the handle to exte...

Страница 16: ...it to retract under the force of its internal spring The handle does not need to be pumped to retract the tool When using multiple tools exercise caution while retracting to keep the spreading force...

Страница 17: ...mp and vented into the oil reservoir Repeat this process three further times to ensure that all air is removed from the system The tool should now reach full working pressure Disconnect the hand pump...

Страница 18: ...700bar Hydraulic Hoses 2m 78 75 with 90 degree elbow 1 x 10 000psi 700bar HP550D Sealed Hand Pump with Gauges 2 x Sets of Safety Blocks 2 x Pairs of Stepped Blocks 2 x Hex Keys 2 x Lanyards 1 x Set o...

Страница 19: ...C T I O N Refer to an approved Equalizer distributor for further instructions P O S S I B L E C A U S E The piston seal is leaking R E C O M M E N D E D A C T I O N Inspect the tool for oil leaks poss...

Страница 20: ...re is air in the hydraulic system R E C O M M E N D E D A C T I O N Bleed the hydraulic system Refer to an approved Equalizer distributor for further instruction 8 2 SWi20 25TE TROUBLESHOOTING THE WED...

Страница 21: ...ymore Drive Aberdeen Scotland AB23 8GD 9 2 APPLICABLE PATENT NUMBERS The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD SWi12 14TM SWi20 25TI and SWi20 25TE tools REGISTERED D...

Страница 22: ...OPERATOR INSTRUCTION MANUAL IM_SWi_REV07_A4_English SWi12 14TM SWi20 25TE SWi20 25TI FLANGE SPREADING WEDGES 22 10 PARTS LISTS SERVICE KITS...

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Страница 24: ...7 0 12 3 57 12 6 5 37 21 47 1 5 6 5 9 52 3 386 52 5 9 7 5 6723 7 7 5867 6 5 7 5867 5 2 3 1 0 6 6 5 0 1 1 5 3 576 67 5 9...

Страница 25: ...57 12 6 5 37 21 47 7 3 1 5 3803 7 66 0 1 37 9 67 1 5 8 6 1 25 32 17 63 5 5 7 1 1 5 1 6 L 62 1 3 56 7 5 7 1 1 6 5 0 6 6 5 6 5 00 0 6 7 6 7 6 5 0 58 6 5 7 7 3803 5 3 5 60 21 5 48 67 7 1 5 5 3 6 L 7 3 5...

Страница 26: ...5 9 9 12 1 6 5 2 6 5 29 5 2 29 5 6 5 3 2 5 1 6 5 2 5 1 83 5 1 5 6 592 5 5 2 5 1 2 5 1 3803 3 6721 52 67 7 67 21 6 7 21 21 6 3 5 725 635 1 635 1 6 5 635 1 2 7 0 12 3 57 12 6 5 37 21 47 1 5 2 9 17 3 8 3...

Страница 27: ...6 5 37 21 47 7 3 5 8 1 5 36 63 5 5 7 1 1 5 1 1 37 9 67 1 5 8 6 1 25 32 17 6 L 62 1 3 56 7 5 7 1 1 6 5 0 6 6 5 6 5 00 0 6 7 6 7 6 5 0 6 7 6 7 6 5 7 5 60 7 3803 6853 86 25 7 70 21 5 48 67 6 7 1 5 5 3 6...

Страница 28: ...7 0 12 3 57 12 6 5 37 21 47 1 5 2 3 6721 1 3 137 283 5 N36 7 3 5 6 7 16 21 635 1 635 1 2 0 36 5 2 5 1 83 5 1 0 6 7 6 5 0 6 7 6 7 5 8 1 5 3 576 67 5 9...

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Страница 32: ...6 7 21 5 9...

Страница 33: ...7 0 12 6 5 37 21 47 5 7 1 1 6 5 0 6 6 5 6 5 00 0 6 7 6 7 6 5 0 58 6 5 0 58 6 5 00 1 6 L 67 1 5 6 59 7 5 9...

Страница 34: ...7 0 12 6 5 37 21 47 66 7 3803 5 3 60 5 6 L 6 59 7 5 9...

Страница 35: ...7 0 12 6 5 37 21 47 7 5867 6 5 7 5867 5 2 3 1 0 6 6 5 0 1 1 5 6 59 7 5 9...

Страница 36: ...7 0 12 6 5 37 21 47 67 2 5 1 5 9 9 6 5 5 9 9 12 1 6 5 2 6 5 29 5 2 29 5 6 5 3 2 5 1 6 5 2 5 1 83 5 1 2 5 1 3803 3 6721 52 5 6 592 5 5 2 5 1 17 5 5 6 59 7 5 9...

Страница 37: ...7 0 12 6 5 37 21 47 67 21 6 7 21 21 6 3 5 725 635 1 635 1 6 5 635 1 2 17 5 0 1 2 6 59 7 5 9...

Страница 38: ...7 0 12 6 5 37 21 47 1 9 6 9 6 3 1 5 7 1 1 5 1 9 6 6 59 7 5 9...

Страница 39: ...7 0 12 6 5 37 21 47 3 5 6 7 16 21 635 1 635 1 2 0 36 5 2 5 1 83 5 1 6 5 0 6 7 6 1 5 6 59 7 5 9...

Страница 40: ...l a y m o r e D r i v e A b e r d e e n S c o t l a n d U K A B 2 3 8 G D t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1 H o u s t o n O f f i c e 1 3 3 0 Ya l e S t r e e t H o u s t o n T...

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