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OPERATOR INSTRUCTION MANUAL

IM_SWi_REV07_A4_English

SWi12/14TM; SWi20/25TE; SWi20/25TI

FLANGE SPREADING WEDGES 

7

3.8

LANYARD

The SWi tools are supplied with a secure anchor point and 
a lanyard.  The lanyard should be used to minimise the 
risks associated with the tool dropping.

Attach one end of the lanyard to the tool using the supplied  

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a secure point close to the work-site using an appropriate 
shackle.

Avoid  using  the  lanyard  as  a  means  for  picking  up  or 

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The  anchor  point  and  lanyard  have  been  engineered  to 
safely  sustain  a  drop  over  the  full  lanyard  length.    It  is 
recommended that all parts are inspected following a drop 
incident,  as  damage  may  compromise  the  safety  of  the 
tool.

CAUTION:  Only  use  the  designated  anchor 

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lanyard to the plastic handle.  

DANGER: Care should be taken when using the 
lanyard to avoid entanglement with body parts.  

To remove the Stepped Blocks unscrew the M6 counter-
sunk screw.  Do not force the screw out of the Stepped 
Block,  it  is  deliberately  retained  to  prevent  it  becoming 
misplaced.

Use the tool as per the Tool Operation instructions.  Ensure 
that there is a minimum hold of 15mm (0.59”) and that 
the full width of the block is used.

15.0mm (0.59”)

MINIMUM HOLD

3.7 

HANDLE

The handle can be swivelled around the central axis of the 
tool, to improve access to the Flange and allow the tool 
to be easily held in the vertical or horizontal orientation.

If the tool is being used in an application where access 
space  is  very  limited,  the  handle  can  be  removed 
temporarily.  Unclip the spiral ring and remove the anchor 
point  and  handle.    Special  caution  should  be  exercised 

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the handle immediately following the task.

HANDLE

SPIRAL RING

ANCHOR POINT

Содержание SWi12/14TM

Страница 1: ...ATOR IN STRUC TION MAN UA L SWi12 14TM SWi20 25TE SWi20 25TI E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m F L A N G E S P R E A D I N G W E D...

Страница 2: ...TOOL MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 LUBRICATION 4 5 STORAGE TRANSPORTATION 4 6 OPERATING CONDITIONS 4 7 SUB SEA USAGE 5 SWi12 14TM 5 1 TOOL CAPABILITIES 5 2 TOOL FUNCTION...

Страница 3: ...amage resulting from unsafe product use lack of maintenance or incorrect product and or system operation If in doubt as to the safety precautions and applications contact Equalizer using the contact d...

Страница 4: ...DFK WKH lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts 2 4 DEFINITION OF TERMS A CAUTION is used to indicate correct operating o...

Страница 5: ...ned further until the required spread is reached 3 SWi SPREADING WEDGE TOOL OPERATION 3 1 GENERAL GUIDANCE HIRUH DWWDFKLQJ WKH WRRO HQVXUH DW OHDVW WZR DQJH EROWV remain in place These should be 180 d...

Страница 6: ...or second Stepped Block to further increase the effective jaw thickness if required 3 3 FLANGE WORK Do not rely upon hydraulic systems for VXSSRUWLQJ WKH DFFHVV JDS GXULQJ DQJH ZRUN R QRW DOORZ QJHUV...

Страница 7: ...IRU LQJ WKH ODQ DUG R QRW DWWDFK WKH lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts To remove the Stepped Blocks unscrew the M6...

Страница 8: ...OPERATOR INSTRUCTION MANUAL IM_SWi_REV07_A4_English SWi12 14TM SWi20 25TE SWi20 25TI FLANGE SPREADING WEDGES 8...

Страница 9: ...6 8 0 m m 2 6 8 5 2 0 m m 2 0 5 3 8 0 m m 1 5 0 SMALL SAFETY BLOCK SAFETY BLOCK DIMENSIONS 5 3 5 m m 2 1 1 3 7 5 m m 1 4 8 2 1 5 m m 0 8 5 6 0 m m 0 2 4 8 7 5 m m 3 4 4 7 1 5 m m 2 8 1 5 5 5 m m 2 1...

Страница 10: ...VLGH RI WKH MDZV WKH LQWHUQDO DW VXUIDFHV LQ WKH VTXDUH FXW RXW LQ WKH jaws 4 5 STORAGE TRANSPORTATION Equalizer tools should be stored in a cool dry place Tools should always be cleaned serviced and...

Страница 11: ...ard hydraulic tools will not function correctly and may jam in place if used in this FRQ JXUDWLRQ 4 6 OPERATING CONDITIONS GREASE LIMITATIONS Minimum Temperature 5 C 23 F Maximum Temperature 40 C 104...

Страница 12: ...scale now turn slightly further until the 6 RQ WKH QH VFDOH DOLJQV ZLWK WKH FHQWUDO OLQH Setting an imperial torque in ft lb is done in exactly the same way Lock the handle by turning the locking kno...

Страница 13: ...que Wrench wipe gently with a damp cloth Avoid using any detergent or solvent as this may GHWULPHQWDOO DIIHFW WKH IDFWRU WWHG LQWHUQDO OXEULFDWLRQ of the mechanism ACTUATING THE SWi12 14TM Follow the...

Страница 14: ...ping the handle will advance the cylinder and spread the jaws RETRACTING THE SWi20 25TI Selecting retract will depressurise the cylinder and cause it to retract under the force of its internal spring...

Страница 15: ...3 TOOL DIMENSIONS CLOSED AIR RELIEF INSTRUCTIONS In the event of air build up within the cylinder pump subassembly the following procedure should be executed Select advance and pump the handle to exte...

Страница 16: ...it to retract under the force of its internal spring The handle does not need to be pumped to retract the tool When using multiple tools exercise caution while retracting to keep the spreading force...

Страница 17: ...mp and vented into the oil reservoir Repeat this process three further times to ensure that all air is removed from the system The tool should now reach full working pressure Disconnect the hand pump...

Страница 18: ...700bar Hydraulic Hoses 2m 78 75 with 90 degree elbow 1 x 10 000psi 700bar HP550D Sealed Hand Pump with Gauges 2 x Sets of Safety Blocks 2 x Pairs of Stepped Blocks 2 x Hex Keys 2 x Lanyards 1 x Set o...

Страница 19: ...C T I O N Refer to an approved Equalizer distributor for further instructions P O S S I B L E C A U S E The piston seal is leaking R E C O M M E N D E D A C T I O N Inspect the tool for oil leaks poss...

Страница 20: ...re is air in the hydraulic system R E C O M M E N D E D A C T I O N Bleed the hydraulic system Refer to an approved Equalizer distributor for further instruction 8 2 SWi20 25TE TROUBLESHOOTING THE WED...

Страница 21: ...ymore Drive Aberdeen Scotland AB23 8GD 9 2 APPLICABLE PATENT NUMBERS The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD SWi12 14TM SWi20 25TI and SWi20 25TE tools REGISTERED D...

Страница 22: ...OPERATOR INSTRUCTION MANUAL IM_SWi_REV07_A4_English SWi12 14TM SWi20 25TE SWi20 25TI FLANGE SPREADING WEDGES 22 10 PARTS LISTS SERVICE KITS...

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Страница 27: ...6 5 37 21 47 7 3 5 8 1 5 36 63 5 5 7 1 1 5 1 1 37 9 67 1 5 8 6 1 25 32 17 6 L 62 1 3 56 7 5 7 1 1 6 5 0 6 6 5 6 5 00 0 6 7 6 7 6 5 0 6 7 6 7 6 5 7 5 60 7 3803 6853 86 25 7 70 21 5 48 67 6 7 1 5 5 3 6...

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Страница 35: ...7 0 12 6 5 37 21 47 7 5867 6 5 7 5867 5 2 3 1 0 6 6 5 0 1 1 5 6 59 7 5 9...

Страница 36: ...7 0 12 6 5 37 21 47 67 2 5 1 5 9 9 6 5 5 9 9 12 1 6 5 2 6 5 29 5 2 29 5 6 5 3 2 5 1 6 5 2 5 1 83 5 1 2 5 1 3803 3 6721 52 5 6 592 5 5 2 5 1 17 5 5 6 59 7 5 9...

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Страница 38: ...7 0 12 6 5 37 21 47 1 9 6 9 6 3 1 5 7 1 1 5 1 9 6 6 59 7 5 9...

Страница 39: ...7 0 12 6 5 37 21 47 3 5 6 7 16 21 635 1 635 1 2 0 36 5 2 5 1 83 5 1 6 5 0 6 7 6 1 5 6 59 7 5 9...

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