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OPERATOR INSTRUCTION MANUAL

IM_SWi_REV07_A4_English

SWi12/14TM; SWi20/25TE; SWi20/25TI

FLANGE SPREADING WEDGES 

16

7.2 

SWi20/25TE TOOL FUNCTION

HYDRAULIC TOOL OPERATION

The  SWi20/25TE  Spreading  Wedge  uses  a  hydraulic 
cylinder  to  advance  the  wedge  and  spread  the  jaws.  
The hydraulic pressure is applied using an external hand 
pump, enabling accurate control of the force applied.

HAND PUMP OPERATION

Consult the Instruction Manual for the Equalizer HP Hand-
Pump supplied in the kit.

ACTUATING THE SWi20/25TE

Follow  the  SWi  Spreading  Wedge  Tool  Operation 
instructions,  using  the  following  instructions  to  actuate 
the SWi20/25TE tool in particular:

When  the  Hand-Pump  release  valve  is  closed,  pumping 
the  Hand-Pump  handle  will  advance  the  cylinder  and 
spread the jaws.  

When using multiple tools, ensure that the spread of all 
tools correspond to keep the spreading force balanced.  

The Maxi-kit includes a twin-port hand pump which can 
be used to actuate two tools simultaneously.

RETRACTING THE SWi20/25TE

Opening the  release  valve  will  depressurise  the  cylinder 
and  cause  it  to  retract  under  the  force  of  its  internal 
spring.  The handle does not need to be pumped to retract 
the tool.

When using multiple tools, exercise caution while retracting 
to keep the spreading force balanced as the gap is closed.

AIR-LOCK RELIEF

If full pressure is not achieved an air-lock may be present 
in the hydraulic system.  The following procedure can be 
executed to relieve any air-locks.

Connect  the  hand  pump  to  the  tool  with  the  hydraulic 
hose.  Close the release valve on the pump, and prime the 
pump until the hydraulic cylinder is fully extended and a 
small pressure is achieved.

7. 

SWi20/25TE 

HYDRAULIC FLANGE 

SPREADING WEDGE

The  SWi20/25TE  Spreading  Wedge  uses  an  external 
hydraulic pump to drive the cylinder to advance the wedge 
and spread the jaws.  

7.1

SWi20/25TE TOOL CAPABILITIES

SPREADING FORCE

With  700bar  (10,000psi)  of  hydraulic  pressure  applied, 
the tool can apply 20T (200kN) spreading force  on the 1st 
step, up to 24T (240kN) spreading force on the 4th step.

SPREADING GAP (SEE SECTION 3.9)

Using only the 1st step, the tool can spread from 6.0mm 
to 40.0mm (0.24” - 1.6”).

Using all 4 steps, but without the stepped blocks, the tool 
can spread from 6.0mm to 87.5mm (0.24” - 3.4”).

Using  both  steps  on  the  stepped  blocks,  the  tool  can 
spread 48.5mm – 103.5mm (1.9” - 4.1”).

Содержание SWi12/14TM

Страница 1: ...ATOR IN STRUC TION MAN UA L SWi12 14TM SWi20 25TE SWi20 25TI E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m F L A N G E S P R E A D I N G W E D...

Страница 2: ...TOOL MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 LUBRICATION 4 5 STORAGE TRANSPORTATION 4 6 OPERATING CONDITIONS 4 7 SUB SEA USAGE 5 SWi12 14TM 5 1 TOOL CAPABILITIES 5 2 TOOL FUNCTION...

Страница 3: ...amage resulting from unsafe product use lack of maintenance or incorrect product and or system operation If in doubt as to the safety precautions and applications contact Equalizer using the contact d...

Страница 4: ...DFK WKH lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts 2 4 DEFINITION OF TERMS A CAUTION is used to indicate correct operating o...

Страница 5: ...ned further until the required spread is reached 3 SWi SPREADING WEDGE TOOL OPERATION 3 1 GENERAL GUIDANCE HIRUH DWWDFKLQJ WKH WRRO HQVXUH DW OHDVW WZR DQJH EROWV remain in place These should be 180 d...

Страница 6: ...or second Stepped Block to further increase the effective jaw thickness if required 3 3 FLANGE WORK Do not rely upon hydraulic systems for VXSSRUWLQJ WKH DFFHVV JDS GXULQJ DQJH ZRUN R QRW DOORZ QJHUV...

Страница 7: ...IRU LQJ WKH ODQ DUG R QRW DWWDFK WKH lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts To remove the Stepped Blocks unscrew the M6...

Страница 8: ...OPERATOR INSTRUCTION MANUAL IM_SWi_REV07_A4_English SWi12 14TM SWi20 25TE SWi20 25TI FLANGE SPREADING WEDGES 8...

Страница 9: ...6 8 0 m m 2 6 8 5 2 0 m m 2 0 5 3 8 0 m m 1 5 0 SMALL SAFETY BLOCK SAFETY BLOCK DIMENSIONS 5 3 5 m m 2 1 1 3 7 5 m m 1 4 8 2 1 5 m m 0 8 5 6 0 m m 0 2 4 8 7 5 m m 3 4 4 7 1 5 m m 2 8 1 5 5 5 m m 2 1...

Страница 10: ...VLGH RI WKH MDZV WKH LQWHUQDO DW VXUIDFHV LQ WKH VTXDUH FXW RXW LQ WKH jaws 4 5 STORAGE TRANSPORTATION Equalizer tools should be stored in a cool dry place Tools should always be cleaned serviced and...

Страница 11: ...ard hydraulic tools will not function correctly and may jam in place if used in this FRQ JXUDWLRQ 4 6 OPERATING CONDITIONS GREASE LIMITATIONS Minimum Temperature 5 C 23 F Maximum Temperature 40 C 104...

Страница 12: ...scale now turn slightly further until the 6 RQ WKH QH VFDOH DOLJQV ZLWK WKH FHQWUDO OLQH Setting an imperial torque in ft lb is done in exactly the same way Lock the handle by turning the locking kno...

Страница 13: ...que Wrench wipe gently with a damp cloth Avoid using any detergent or solvent as this may GHWULPHQWDOO DIIHFW WKH IDFWRU WWHG LQWHUQDO OXEULFDWLRQ of the mechanism ACTUATING THE SWi12 14TM Follow the...

Страница 14: ...ping the handle will advance the cylinder and spread the jaws RETRACTING THE SWi20 25TI Selecting retract will depressurise the cylinder and cause it to retract under the force of its internal spring...

Страница 15: ...3 TOOL DIMENSIONS CLOSED AIR RELIEF INSTRUCTIONS In the event of air build up within the cylinder pump subassembly the following procedure should be executed Select advance and pump the handle to exte...

Страница 16: ...it to retract under the force of its internal spring The handle does not need to be pumped to retract the tool When using multiple tools exercise caution while retracting to keep the spreading force...

Страница 17: ...mp and vented into the oil reservoir Repeat this process three further times to ensure that all air is removed from the system The tool should now reach full working pressure Disconnect the hand pump...

Страница 18: ...700bar Hydraulic Hoses 2m 78 75 with 90 degree elbow 1 x 10 000psi 700bar HP550D Sealed Hand Pump with Gauges 2 x Sets of Safety Blocks 2 x Pairs of Stepped Blocks 2 x Hex Keys 2 x Lanyards 1 x Set o...

Страница 19: ...C T I O N Refer to an approved Equalizer distributor for further instructions P O S S I B L E C A U S E The piston seal is leaking R E C O M M E N D E D A C T I O N Inspect the tool for oil leaks poss...

Страница 20: ...re is air in the hydraulic system R E C O M M E N D E D A C T I O N Bleed the hydraulic system Refer to an approved Equalizer distributor for further instruction 8 2 SWi20 25TE TROUBLESHOOTING THE WED...

Страница 21: ...ymore Drive Aberdeen Scotland AB23 8GD 9 2 APPLICABLE PATENT NUMBERS The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD SWi12 14TM SWi20 25TI and SWi20 25TE tools REGISTERED D...

Страница 22: ...OPERATOR INSTRUCTION MANUAL IM_SWi_REV07_A4_English SWi12 14TM SWi20 25TE SWi20 25TI FLANGE SPREADING WEDGES 22 10 PARTS LISTS SERVICE KITS...

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