EnerSys Outback Power EnergyCell 1000XLC Скачать руководство пользователя страница 16 | Manualshive

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EnerSys Outback Power EnergyCell 1000XLC Скачать руководство пользователя страница 16

Installation

16

900-0258-01-00 Rev A

5. Carefully position module #2 on top of module #1 and secure with M12 bolts. If possible,

use a forklift or powered lifting device to lift the module (1,100 lb/500 kg) after attaching
a heavy-duty strap to each side of the module using eyebolts (if no powered lift device is
available, remove the batteries from the module one by one [200 lb/90 kg], stack the
empty module and then insert the batteries). Then repeat with module #3 above module
#2. Make sure to follow the alternating battery orientation pattern—module #2 will have
a pair of positive terminals on the left side, while module #3 has a pair of negative
terminals on the left side.

Figure 9

Stack Module #2 on Module #1

M12 Bolts

(2 on each side)

Lock

Washer

Plate

Washer

Nut

Lifting
Straps

Eyebolts

Eyebolts

Lifting
Straps

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Содержание Outback Power EnergyCell 1000XLC

Страница 1: ...EnergyCell 1000XLC Owner s Manual...

Страница 2: ...ATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF...

Страница 3: ...Storing EnergyCell 1000XLC Batteries 8 Capacity 8 State of Charge 8 Installation 11 Battery Installation 11 Pre Installation Check 12 Installation Procedure 13 Operation 25 Commissioning 25 Charging...

Страница 4: ...near the batteries Always use insulated tools Avoid dropping tools onto batteries or other electrical parts Keep plenty of fresh water and soap nearby in case battery acid contacts skin clothing or e...

Страница 5: ...nergyCell 1000XLC is a high performance Valve Regulated Lead Acid VRLA battery designed for long life fast installation and low maintenance Featuring a carbon additive that reduces sulfation on the ne...

Страница 6: ...0XLC Assembly IMPORTANT The surface supporting the assembled cabinet must be designed to support 27 3 psi 1 92 kg cm2 Concrete is ideal Total weight of cabinet assembly with batteries is 4 574 lb 2 07...

Страница 7: ...d o Bus bars and safety covers included o Dielectric grease included o Grounding Wire o Cables CAUTION Fire Hazard Install properly sized battery cabling and interconnect cables The cable ampacity mus...

Страница 8: ...he duration of current flow A draw of X amperes for Y hours equals an accumulation of XY amp hours Because the battery s chemical reaction constantly releases energy its amp hour capacity is affected...

Страница 9: ...ow as 50 depth of discharge DoD This is common in a cycling application such as an off grid system However for optimal life the best practice is to avoid ever discharging below 50 Lower DoD levels can...

Страница 10: ...Introduction 10 900 0258 01 00 Rev A This page intentionally left blank...

Страница 11: ...iew the physical state of the battery as required o The battery should be installed with a minimum 36 91 4 cm clearance in front This allows access for testing maintenance and any other reasons Batter...

Страница 12: ...tallation Check Inspect batteries carefully for any physical damage or leaking and check safety vents Ensure all batteries in each module are oriented consistently with positive terminals on one side...

Страница 13: ...et of 2 bars closest to the positive battery terminals should be installed adjacent to each other while the bars closest to the negative terminals should be installed with their outer ends flush with...

Страница 14: ...olts and M3 screws note that beams fasten onto the same side of the module frame as the gapped support bars installed previously which is also the side closest to the negative terminals On module 1 on...

Страница 15: ...mounting holes on the floor and drill a 9 16 14 mm diameter hole 2 70 mm deep in each of the four positions Clean any dust or debris from the holes b Position module 1 so the holes in the metal tabs a...

Страница 16: ...e is available remove the batteries from the module one by one 200 lb 90 kg stack the empty module and then insert the batteries Then repeat with module 3 above module 2 Make sure to follow the altern...

Страница 17: ...ith M3 screws near the center of the top front of module 4 frame in the gap between the two support bars installed earlier Install cover on top of module 4 Then install 4 module on top of module 3 Fig...

Страница 18: ...en rows If correct the support bars attached to front of modules should be matched with the center gap between support bars showing where module 2 meets module 3 and the support bars adjacent to each...

Страница 19: ...electric grease such as NO OX ID or NCP 2 Carefully install short bus bars using M10 bolts so that batteries are connected in series Torque bolts to 28 1 to 33 8 N m 287 to 344 kgf cm or 531 Lbf in th...

Страница 20: ...and B are secured with M10 bolts while bus bars C and D are secured with M8 bolts Torque M10 bolts to 17 2 2 5 N m 175 25 kgf cm and M8 bolts to 6 2 N m 63 2 kgf cm Figure 13 Install Long Bus Bars and...

Страница 21: ...Installation 900 0258 01 00 Rev A 21 10 Install side shields using M3 screws Begin at the back then proceed to the front and lastly both sides Figure 14 Install Long Side Panels M3 Screws 16 per side...

Страница 22: ...Installation 22 900 0258 01 00 Rev A 11 Install front cover 4 separate panels Figure 15 Install Front Cover Panels M3 Screws M3 Screws M3 Screws...

Страница 23: ...battery cables to the top bus bars using M12 bolts Install the Equipment Grounding Conductor to the screw provided near the lower rear corner of the side panel Figure 16 Install Battery Cables M12 Bo...

Страница 24: ...0258 01 00 Rev A 13 Install the bus bar cover on top by locking into place with side tabs and securing with two M3 screws on back side of cover Figure 17 Install Bus Bar Terminal Cover M3 Screws back...

Страница 25: ...lk stage is a constant current stage The charge current is maintained at a constant high level not to exceed 200 Adc per battery until the voltage reaches 58 Vdc 2 42 Vpc At the end of the bulk stage...

Страница 26: ...ing and data recording The programming may be use with the following settings Amp Hours 958 Ah Charge Time 1 minute Charge efficiency 100 Return Amps 19 2 Adc Charge voltage 57 6 Vdc Temperature Compe...

Страница 27: ...g any EnergyCell battery Excessive voltage could result in battery damage which is not covered under the EnergyCell warranty For any EnergyCell battery if the charger settings are too high this will c...

Страница 28: ...Operation 28 900 0258 01 00 Rev A NOTES...

Страница 29: ...abuse Replace battery as necessary Heat damage or melted grease at terminals Loose or dirty cable connections Check and clean all connections Physical damage on terminals may require the battery to b...

Страница 30: ...leakage of electrolyte o Any evidence of corrosion at cell terminals connectors or racks o Ambient temperature and condition of ventilation equipment o Current and voltage during charge cycle Measure...

Страница 31: ...258 01 00 Rev A 31 Cell Voltage Records Date Date Date Cell 1 Cell 2 Cell 3 Cell 4 Cell 5 Cell 6 Cell 7 Cell 8 Cell 9 Cell 10 Cell 11 Cell 12 Cell 13 Cell 14 Cell 15 Cell 16 Cell 17 Cell 18 Cell 19 Ce...

Страница 32: ...Troubleshooting and Maintenance 32 900 0258 01 00 Rev A NOTES...

Страница 33: ...e Charge Voltage 58 Vdc Maximum Charge Current 200 Adc Recommended Charge Current 168 Acd Charging Temperature Compensation Factor 5 mV C cell Relative Humidity 0 to 95 non condensing Terminal M10 bol...

Страница 34: ...4 Weight and Volume of Battery Components Battery Type Battery Weight Electrolyte Weight Electrolyte Volume H2SO4 Weight Lead Weight kg lb kg lb ml gal kg lb kg lb EnergyCell 1000XLC 73 8 162 73 16 8...

Страница 35: ...EnergyCell Batteries 900 0258 01 00 Rev A 35 This page intentionally left blank...

Страница 36: ...Masters of the Off Grid First Choice for the New Grid 17825 59th Avenue N E Suite B Arlington WA 98223 USA...

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