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Professional machinery

3.2.7 - DESCRIPTION OF THE SAFETY PLATES

Hydraulic oil tank

Fuel tank

Hazards associated with the battery

•

Keep flames, lighted matches and sparks

away from the battery. Battery gas can

explode.

•

Do not check the charge of the battery

by connecting the two poles with a metal

object. Use an acidimeter or a voltmeter.

•

Do not charge a frozen battery. Explosion

hazard! Warm the battery to 16°C (60°F).

•

Danger of electric shock.

•

Danger of corrosion.

Lifting hooks

Emergency stop button

EMERGENCY

STOP

Содержание RoboMAX

Страница 1: ...USE AND MAINTENANCE INSTRUCTION MANUAL Dynamic solutions with men and equipment always in the forefront Professional machinery...

Страница 2: ......

Страница 3: ...CAUTION BEFORE USING THE MACHINE READ THIS MANUAL CAREFULLY TRANSLATION OF THE ORIGINAL INSTRUCTIONS MULTIUSE OPERATING MACHNE FOR MAINTAINING PUBLIC GREEN SPACES...

Страница 4: ...ining machine ENERGREEN is at your disposition for any clarifications you may require either when commissioning or using the machine Should you product require routine or extraordinary maintenance ENE...

Страница 5: ...G PROTECTIVE CLOTHING 10 3 1 3 FIRE EXTINGUISHER AND FIRST AID 10 3 1 4 NOTICES FOR INSPECTION AND MAINTENANCE 11 3 1 5 CHECKING THE MACHINE 11 3 2 GENERAL PRECAUTIONS 12 3 2 1 SAFETY WARNINGS 13 3 2...

Страница 6: ...4 ADJUSTING THE DIESEL ENGINE SPEED 36 6 5 5 SLOW FAST MOVEMENT SELECTION 36 6 5 6 MOVING THE MACHINE FORWARDS AND BACKWARDS 37 6 5 7 SPEED ADJUSTMENT POTENTIOMETER 37 6 5 8 STEERING 37 6 5 9 STEERIN...

Страница 7: ...CEMENT OF THE FILTER AND THE ENGINE OIL 73 9 5 3 COOLANT LEVEL CHECK 74 9 5 4 COOLANT LEVEL CHANGE 75 9 5 5 FUEL LEVEL CHECK 77 9 5 6 DRAINING AND BLEEDING THE FUEL SEPARATOR 78 9 5 7 REPLACING THE FU...

Страница 8: ...ING DEVICE 91 9 12 1 CHECKING THE CHROME PLATED PARTS 91 9 13 MAINTENANCE OPERATIONS 92 10 INSTRUCTIONS FOR EMERGENCY SITUATIONS 93 10 1 FIRE 93 11 TIGHTENING CHART 94 11 1 SCREW TIGHTENING CHART 94 1...

Страница 9: ...Remote controlled self propelled machine Model RoboMAX The manual is valid from serial number ROBOM091700024 Manufacturer data ENERGREEN Srl Via Pietre 73 36026 Cagnano di Pojana Maggiore VI ITALY Pho...

Страница 10: ...ans Keep the manual for the entire lifetime of the machine Ensure that any updates are incorporated in the text Give the manual to any other user or subsequent owner of the machine Use the manual in s...

Страница 11: ...ee that the machine is always at its highest possible level of operational safety Never put off the necessary operations and ensure they are performed exclusively by specialised personnel using only o...

Страница 12: ...with the machine or the use of non original spare parts can be grounds for voiding the warranty and put the operator s safety at risk Always use original spare parts for repairs and maintenance ENERGR...

Страница 13: ...ings Use of the flail mower head as a piledriver Use of the machine to tow damaged vehicles It must not be used on surfaces contaminated by glass loose stones pieces of iron or other extraneous bodies...

Страница 14: ...maximum capacity for the first 100 hours of operation Avoid sudden acceleration or deceleration Refer to the coupons booklet appended for various maintenance activities to this manual to the engine ma...

Страница 15: ...onsibility for damage of any kind caused by improper use or use other than that described above For custom machines refer to the appendix of this manual 2 2 STANDARDS APPLIED This machine was designed...

Страница 16: ...EAD 180 Serial number 180NXXXXXXXXXXXXX IT IS IN ACCORDANCE WITH THE REGULATIONS WITH REFERENCE TO THE FOLLOWING DIRECTIVES AND THE RELATING NATIONAL REGULATIONS OF REALIZATION 2006 42 CE MACHINE DIRE...

Страница 17: ...meone who works occasionally on this machine He must have accumulated a certain experience with this type of machine therefore skilled and trained Whenever direct visibility of the work zone from the...

Страница 18: ...chine may give rise to dust emissions If you are working with dry materials straw or soil you are advised to wear personal protective equipment for the airways such as dust masks 3 1 3 FIRE EXTINGUISH...

Страница 19: ...ety devices or covers are damaged or missing Make sure all safety devices are put back in place immediately after cleaning or repair work has been carried out Keep the machine and all its accessories...

Страница 20: ...be nobody in the range of danger Pay great attention when working near roads or buildings Before beginning a day s work always check the condition of the tools and all the guards If they are damaged...

Страница 21: ...en 10 C and 40 C so it must only work in these environmental conditions As regards the mowing on public roads please refer to the instructions given by the work supervisor as this is a mobile site Che...

Страница 22: ...diately switches off the engine and stops Before raising lowering the equipment with the raiser make sure nobody is within ten meters of the machine Do no try to free the rotor by making it turn in a...

Страница 23: ...ofessional machinery 3 2 6 LOCATION OF THE SAFETY PLATES WARNING Don t stop or pass in the working range of the machine E13030000009 EMERGENCY STOP WARNING Don t stop or pass in the working range of t...

Страница 24: ...hted matches and sparks away from the battery Battery gas can explode Do not check the charge of the battery by connecting the two poles with a metal object Use an acidimeter or a voltmeter Do not cha...

Страница 25: ...rised to do so in writing by ENERGREEN Fitting and using equipment that has not been authorized by the ENERGREEN could cause safety problems and damaging effects both for operations and the life of th...

Страница 26: ...clean the machine 10 During operation and in particular in windy conditions the user must carefully choose his position in order not to be exposed to exhaust gases dust or mown grass 11 Do not operat...

Страница 27: ...To prevent personal injury discard worn damaged poor quality or makeshift tools Tools not indicated or modified without authorisation release the manufacturer from any responsibility for damage to per...

Страница 28: ...sed products to clean the machine Do not clean electrical parts with high pressure water 3 4 6 PERIODIC REPLACEMENT OF PARTS FUNDAMENTAL FOR SAFETY Check periodically the following components importan...

Страница 29: ...21 2017 Energreen Srl Professional machinery 4 TECHNICAL DATA 4 1 TECHNICAL CHARACTERISTICS DIMENSIONS 2630 2190 55 385 1610 300 300 1010 1000 1300 Steel tracks Rubber tracks 350 350 1660 960...

Страница 30: ...Stage IV ELECTRICAL SYSTEM Operating voltage 12 VDC Alternator 40 A Battery 180 Ah HYDRAULIC SYSTEM Circuit Pump type No Maximum capacity L min Bar Translation Tandem variable displacement piston pump...

Страница 31: ...Type Width mm Cup weight single track kg Rubber 350 x 52 5 x 88 390 195 Steel 300 x 52 5 x 88 450 225 CAPACITIES TABLE Quantity Engine oil 13 L Diesel tank capacity 60 L Hydraulic oil tank capacity 45...

Страница 32: ...MACHINE NOMENCLATURE 3 1 2 4 5 7 6 9 8 10 Pos Description Pos Description 1 Bonnet 6 Diesel tank cap 2 Radiator grille guard 7 Display 3 Gear reducer 8 Ignition key 4 Battery compartment 9 Hydraulic...

Страница 33: ...Pos Description Pos Description 11 Emergency button 16 Rapid milling machine connectors 12 High pressure quick couplings 17 Radiator grille guard 13 Rubber tracks 18 Radiator casing 14 Lifting device...

Страница 34: ...t be authorised in writing by ENERGREEN to intervene on the machine They must not have health problems and they must be properly trained OPERATOR ASSISTANT Personnel trained to assist the operator wit...

Страница 35: ...joints hoses hydraulic components etc and check for any leaks of oil or other liquids Check the rubber hoses and make sure there are no cuts holes wear leaks etc Do not look for oil leakages with you...

Страница 36: ...integral part of the machine it must be kept and looked after carefully it must accompany the machine so that it is always available to the operator 6 3 RECEIVER UNIT The radio receiver unit is locat...

Страница 37: ...emote control a bar code and the year of manufacturer Rating plate This is found on the left hand side of the casing The MODEL TYPE and main technical data of the receiver the markings and any remote...

Страница 38: ...ds On There is a configuration error on outputs SO1 and SO2 RUN LED GREEN The RUN LED indicates the status of the remote control s communication status with the CAN network Master node RUN LED SIGNAL...

Страница 39: ...3 Auxiliary service button 4 Auxiliary service selector 5 Auxiliary service selector optional 6 Open close flail head guard selector 7 Flail head RPM increase decrease potentiometer 8 Flail head clock...

Страница 40: ...e and the identifica tion number of the transmitter unit TU ID Rating plate This is to be found in the bat tery housing take the battery out to read it The MODEL TYPE and main technical data of the tr...

Страница 41: ...panied by a beep b The signal is followed by the transmitter unit turning off 6 4 4 REPLACING THE REMOTE CONTROL IMPRINTING The address of the remote control is stored on the internal receiver board n...

Страница 42: ...fects of the drug that might impair the ability to use the equipment safely NEVER consciously allow anyone to use the machine when their attention or coordination is compromised This could result in s...

Страница 43: ...AUX 1 AUX 1 II I 0 100 SPEED 0 100 LEFT RIGHT S KEY 10 15 16 8 7 9 17 14 13 12 11 A B 1 2 3 4 5 6 WARNING The starter motor must only be operated continuously for a maximum of 30 seconds Trying to sta...

Страница 44: ...and draw in air causing it to break ENERGREEN RESERVES THE RIGHT TO REPLACE DAMAGED PARTS ONLY AFTER HAVING EXAMINED THEM CAUTION 6 5 4 ADJUSTING THE DIESEL ENGINE SPEED Adjusting the diesel engine s...

Страница 45: ...otentiometer 15 regulates the maximum speed of the machine from 0 to 100 The potentiometer setting chosen will depend on the various work conditions that the operator will come across and should alway...

Страница 46: ...or left to correct the path of the machine rpm rpm STOP START AUX AUX 1 AUX 1 II I 0 100 SPEED 0 100 LEFT RIGHT S KEY 10 15 16 8 7 9 17 14 13 12 11 A B 1 2 3 4 5 6 6 5 10 DIRECTION CONTROLS SWAP Direc...

Страница 47: ...6 WARNING Rest the tool to the ground and allow the cylinder rod to extend until it reaches the centre of the slot In this way the tool will follow the contour of the ground more accurately floating e...

Страница 48: ...to the quick couplings on the machine right hand side making sure to clean the couplings before connecting them 8 Connect the hydraulic services hoses B to the quick couplings left hand side 9 Also ca...

Страница 49: ...the tool The rotor is controlled by the selector 8 and the potentiometer 7 Follow the instructions below to start it Select the cutting direction by moving the switch 8 Upwards to select anti clockwi...

Страница 50: ...FAN CONTROL Reversible fan control The machine is fitted with a ventilation system consisting of a reversible fan One of the advantages of this system is that it allows the radiator to be cleaned remo...

Страница 51: ...s in the remote control The button 3 has the possibility of controlling the AUX service that can be activated deactivated The button 4 can control auxiliary service AUX 1 which can be activated deacti...

Страница 52: ...TION SHIELDED TRANSLATION MAPPING CHANGE Option SHIELDED HOME SHIELDED MAINTENANCE SHIELDED ON IGNITION 6904 is the code for the customer to reset the maintenance activities at zero To reset the maint...

Страница 53: ...p and or check for leaks NO NO The alternator does not charge the battery Check the alternator and or contact customer care NO YES The air filter is clogged Clean the filter elements NO YES The hydrau...

Страница 54: ...release code is entered once the machine has been serviced For servicing indicated in the specific manual contact your local authorised service centre MAINTENANCE CODE Every 50 hours the machine prom...

Страница 55: ...reaks down and or malfunctions Alarm codes will appear on the display followed by a number that identifies the type of error WARNING Contact ENERGREEN customer care for further information 6 6 5 INCLI...

Страница 56: ...d 6 6 7 REGENERATION SCREEN All the buttons and indicators that are seen and used for the DPF cleaning process which is either started automatically or by the operator and for disabling it are describ...

Страница 57: ...emains on when the stationary regeneration starts The indicator disappears when the regeneration ends 6 DPF REGENERATION INHIBITED Appears when the inhibit regeneration button is pressed 6 7 FUSES AND...

Страница 58: ...7 F8 Horn 10 F9 F10 Diesel pump 7 5 F11 Power outlet 10 F12 Key 7 5 F13 F14 Alternator 5 F15 Sensors 7 5 F16 VE LE70 ECU power supply 10 F17 F18 F19 XF3 30 battery 40 XF4 30 VP 20 XF5 30 starter motor...

Страница 59: ...rbon monoxide CO into water H2 O and carbon dioxide CO2 respectively 6 8 2 PARTICULATE FILTER MAINTENANCE AND ASSISTANCE In addition to particulates ash also accumulates in the SF This is mainly due t...

Страница 60: ...er producing the potential annulment of the guarantee on the exhaust filter emissions for diesel engines Contact ENERGREEN customer care for any servicing information that may be required The removal...

Страница 61: ...hine s display 2 Once the machine is in a safe position use the forced regeneration function see section 6 12 5 6 8 5 FORCED STATIONARY REGENERATION Forced stationary regeneration is a process that ta...

Страница 62: ...he regeneration function The indicator B will then start to flash To confirm the activation press and hold the ENTER button see section 6 9 1 for a few seconds until the indicator C appears Figure 4 5...

Страница 63: ...ENERGREEN customer care The engine does not start when switched on a symbol appears Battery symbol Alternator faulty Contact ENERGREEN customer care Engine oil pressure symbol Engine oil pressure swit...

Страница 64: ...ave the parameters If the error persists replace the control unit 43 LE70 4 safety relay contact error Check the control unit power supplies save the parameters If the error persists replace the contr...

Страница 65: ...de the target range 205 Engine alarm Battery voltage the voltage measured by the ECU is outside the target range the ECU activates a system response 206 Engine alarm Coolant level the level of coolant...

Страница 66: ...B08 of control unit LE70 Check the wiring Controller output error 526 Problems with output pin B09 of control unit LE70 Check the wiring Controller output error 527 Problems with output pin B10 of con...

Страница 67: ...are in The battery is flat Exchange the battery with one that is charged The green LED flashes rapidly The radio electric connection is absent Bring the transmitter unit towards the receiver unit The...

Страница 68: ...s flashing The remote control unit is not sending commands to the CAN network Contact ENERGREEN customer care The ERR LED is flashing There is a CAN communication error Contact ENERGREEN customer care...

Страница 69: ...E Before moving the machine make sure that you are familiar with the controls and the relative safe ty regulations The operator must be in the vicinity of the machine Before moving the machine ensure...

Страница 70: ...o damage the tracks always proceed with the shoes resting on the same horizontal plane When the machine manoeuvres over an obstacle it creates an empty space between the bearing rollers and the tracks...

Страница 71: ...case of particularly dusty work he or she is also advised to wear a mask The operator must try to position him or herself with respect to the machine in the recommended work cone both to avoid being o...

Страница 72: ...ehicle They must be positioned at the correct distance for the tracks and must be at an angle of no more than 50 with respect to the ground Once the machine has been loaded onto the vehicle it is reco...

Страница 73: ...weight of the machine the fact that it is tracked and the friction generated When the machine is to be towed use a metal cable that is strong enough to tow the machine DANGER If the machine becomes s...

Страница 74: ...Tighten the M8 screw of the central gear pin and use it as a puller to remove the solar pin Once the solar pin has been removed tighten the cover Repeat the same procedure for the other gear motor WA...

Страница 75: ...th the machine To do this follow the instructions below 1 Remove the cap of the socket on the control box A 2 Insert the connector and tighten the locking ring B The engine can now be started using th...

Страница 76: ...5 Bring the speed of the diesel engine to 1000 rpm and wait for a few minutes before disconnecting the external battery WARNING DO NOT USE STARTING SYSTEMS SUCH AS BATTERY CHARGERS OR START BOOSTERS T...

Страница 77: ...heir original coating of paint in order to prevent rust from forming If possible store the machine in a covered area and on a flat and firm surface The machine must be stored with the equipment in the...

Страница 78: ...e the ignition key When removing or reinstalling machine parts always use suitable extractors spanners and equipment that will not damage the specified components To release parts that are solidly adh...

Страница 79: ...EASE Black lithium soap grease with Molybdenum Disul phide For automatic greasing the use added CON TACT GREASE NLGI2 with purple lithium soap is recommended BEARINGS PAKELO GREENPLEX EP NLGI 2 GREASE...

Страница 80: ...entrations higher than 70 GLACELF AUTO SUPRA corresponds with the main international antifreeze specifications AFNOR NFR 15 601 ASTM D 3306 ASTM D 4656 ASTM D 4985 BS 6580 9 4 3 FUEL We recommend the...

Страница 81: ...h the machine parked on a level surface If the engine oil level is near the MIN sign Top it up by unscrewing the cap C and adding oil until the level is between MIN and MAX marks Wait for a few moment...

Страница 82: ...ct it in appropriate tanks Put back the oil sump drain plug B once all the oil has drained out Remove the two screws D that fasten the left mudguard E and then remove it Unscrew the filter cartridge F...

Страница 83: ...re if required To restore the level open the cap A and top up MIN MAX A DANGER Explosive release of fluids from pressurised cooling system can cause serious burns Stop the engine Only remove the fille...

Страница 84: ...slowly loosen it until the first stop to relieve the pressure Coolant Changing frequency Hours Years Total Glacelf Auto Supra 2000 2 Other coolants 2000 2 Changing the coolant To replace the coolant f...

Страница 85: ...inage plug H Fill the radiator via the filler cap A until the fins of the radiator are covered making sure that no bubbles form during filling Close the radiator cap A Fill the reserve tank via the ca...

Страница 86: ...use the motor without coolant even for a short time 9 5 5 FUEL LEVEL CHECK The fuel level should be checked visually on the LCD every time the machine is used when it is on a level surface If the lev...

Страница 87: ...C DANGER This operation must be carried out with engine off Because the fuel is highly inflammable do not get close to it with naked flames and do not smoke whilst performing this operation Clean the...

Страница 88: ...d then remove it 7 Remove the float ring from the bowl D 8 Clean the inside of the bowl D 9 Install a new cartridge 10 Reinstall float ring in the bowl D 11 Check the condition of the O rings replace...

Страница 89: ...s Open the engine hood using the appropriate key Open the two fastening clips A And remove the cover Pull the primary cartridge B out If it is difficult to remove turn the cartridge slightly whilst pu...

Страница 90: ...ncy of the cooling system in addition to using the reversible fan section 6 7 16 it is recommended to check and clean any dust from the radiator before each use To clean the radiator lift the radiator...

Страница 91: ...of the oil is near to the MIN mark To top up unscrew the cap B with the relevant safety key C provided and top up with oil until the level has been restored Close the cap Check the oil level every day...

Страница 92: ...the parts thoroughly before opening the oil drainage plug B Open the filler cap of the tank C Remove the drainage plug from the tank using the10 mm spanner being careful to collect the spent oil in a...

Страница 93: ...lay comes on section 6 9 1 Unscrew the red cap B above the filter Extract the filtering element C Filters should only be replaced with original filters and before they become completely clogged Check...

Страница 94: ...ine on a level surface 2 Unscrew the cap A and check the level 3 If the oil level is low top it up via the hole A 4 Close the cap tightly A 9 7 3 CHANGING THE OIL IN THE GEAR REDUCER The hydraulic oil...

Страница 95: ...riate oil see previous table in section 9 4 1 through the hole of the cap A 7 Screw up the cap A 8 Carry out the same procedure for the other gear reducers DANGER The oil spilled during the change can...

Страница 96: ...he earth wire black touch the power supply wire red Starter motor check the cables Alternator check the cables Check the tightness of connectors If the cables show signs of a short circuit look for th...

Страница 97: ...ands after touching them 9 10 PERIODIC REPLACEMENT OF THE SAFETY COMPONENTS To guarantee safety at any time while the machine is being used the operator is required to make the replacements listed bel...

Страница 98: ...igns of having been cut Proceed as follows 1 Place the machine on level ground with the engine switched off and raised 30 40 cm off the ground using supports suitable for supporting the weight of the...

Страница 99: ...ental more reasons 1 In the rubber track it is possible to check the condition of the track itself if the rubber has deteriorated or if even the internal steel cables are visible in this case it is ne...

Страница 100: ...ne and pump in grease until it a small amount comes out of the joints Refer to the grease table in section 9 4 1 for what grease to choose Proper lubrication is important Insufficient and infrequent l...

Страница 101: ...ing X Substitution X X X X X X SYSTEM ELECTRIC Check X X X X X X X X X X X X BATTERY Check X X X X X X X X X X X X HYDRAULIC OIL Check top up X Substitution X X X HYDRAULIC OIL FILTER Substitution X X...

Страница 102: ...Y SITUATIONS 10 1 FIRE In case of fire use a fire extinguisher in accordance with current regulations If the machine catches fire or if the machine finds itself in the proximity of a fire get out of t...

Страница 103: ...100572 70397 164 M18 2 5 192 210954 147670 387 180632 126441 332 126765 88731 232 M20 2 5 245 269186 188430 549 230496 161345 470 161757 113227 330 M22 2 5 303 332912 233037 748 285059 199535 640 2000...

Страница 104: ...96 2017 Energreen Srl Professional machinery 12 NOTES...

Страница 105: ...ggiore VI ITALY Tel 39 0444 1511 200 Fax 39 0444 1511 252 www energreen it commerciale energreen it Energreen 2017 All rights reserved Photos technical and constructive characteristics are subject to...

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