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Replacement parts

Sound-absorbing hood

Version: May 2011

ESE 808 / 1308 / 1408 DBG ES DU PLEX SILENT

9 Replacement parts

The replacement parts needed to run the generator are
described in this section.

The generator is divided into these component groups:

•

Frame with covers, tank and engine

•

Generator and electronics

•

Standard accessories

•

Special accessories

•

Special equipment

9.1 Sound-absorbing hood

Fig. 9-1: Sound-absorbing hood

Содержание ESE 1308 DBG ES DUPLEX SILENT

Страница 1: ...OPERATING INSTRUCTIONS ESE 808 DBG ES DUPLEX SILENT Article No 113007 ESE 1308 DBG ES DUPLEX SILENT Article No 113008 ESE 1408 DBG ES DUPLEX SILENT Article No 113022...

Страница 2: ...troger tebau GmbH This documentation and parts thereof are subject to copyright Any use or modification outside the restricted limits of the Copyright Act without the consent of ENDRESS Elektroger teb...

Страница 3: ...and work areas 19 2 4 General safety instructions 22 3 ESE 808 1308 1408 DBG ES Duplex Silent 27 3 1 Components on the operating and engine side 27 3 2 Components on the exhaust and generator side 28...

Страница 4: ...ng without switching off 51 5 4 2 Insulation monitoring plus switching off 52 5 5 Speed lowering in idle 54 5 6 Remote start device 55 5 7 External start device 57 5 8 Battery charge conservation 58 5...

Страница 5: ...4 Fig 5 6 Remote start device with Harting plug 55 Fig 5 7 Remote start device with CAN plug 56 Fig 5 8 Connecting up an external start device 57 Fig 5 9 Connecting up the battery charge conservation...

Страница 6: ...nance plans 65 Table 6 2 Location of the fuses 70 Table 7 1 Problems during generator operation 74 Table 8 1 Ambient conditions of the generator 78 Table 8 2 Generator performance reduction in relatio...

Страница 7: ...Table of Contents Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 7...

Страница 8: ...mation for using the generator safely and appropriately Complying with this this information helps to Avoid hazards Reduce repair costs and downtime Increase the reliability and service life of the ge...

Страница 9: ...ents are relevant for the generator Operating instructions and maintenance instructions for the engine Briggs Stratton Corporation Important safety information and instructions for engine selection en...

Страница 10: ...rning symbol indicates activities during which there is an explosive hazard possibly with lethal consequences Dangerous electrical voltage This warning symbol indicates activities during which there i...

Страница 11: ...General information Safety symbols Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 11 Notes...

Страница 12: ...res without limiting the intended functionality Hazards are therefore averted by means of special warning signs either directly on the generator and or in the technical documentation 2 1 1 Intended us...

Страница 13: ...ator not described in these operating instructions are considered forbidden incorrect use outside the legal limits of the manufacturer s liability 2 1 2 Foreseeable incorrect use or inappropriate hand...

Страница 14: ...entire service life of theESE 808 1308 DBG ES DUPLEX SILENT generator can be Risk of death Risk of injury Environmental hazard Material damage to the generator Material damage to other property Limit...

Страница 15: ...Fire hazard Leaking battery acid Material damage to the generator can occur through Inappropriate handling Overloading Overheating Too low high oil level of the engine Non compliance with the operatin...

Страница 16: ...General Safety Regulations Intended use Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 16...

Страница 17: ...SE 808 1308 1408 DBG ES DUPLEX SILENT 17 Inappropriate maintenance or repair work Unsuitable operating fluids An installation altitude higher than 100 meters above sea level An ambient temperature exc...

Страница 18: ...ns chapter to practical use Be trained and instructed according to the rules of conduct in the event of malfunctions occurring Have the physical and mental abilities to carry out his responsibilities...

Страница 19: ...be performed within the individual life cycles Life cycle Activity Danger zone Work area In the vehicle none Transport By the operating personnel Setting up Within a radius of 1 0 m Operating Within...

Страница 20: ...ed to the generator and kept in a clearly legible condition Fig 2 1 Labels on the generator 1 Read operating instructions 7 Noise emission 2 Earthing 8 Short operating instructions on the upper side o...

Страница 21: ...1408 DBG ES DUPLEX SILENT 21 Table 2 2 Labels on the generator Label Designation Read operating instructions Earth Cable extension Tank fill level Model plate Maintenance interval for the engine Nois...

Страница 22: ...use open flames lights or spark inducing devices in the generator s danger area Protect the generator against moisture and precipitation rain snow during operation Protect the generator against dirt...

Страница 23: ...d down The generator may only be transported in a vehicle after being fastened in place correctly on the transport device The generator may only be lifted by the provided carrying handles The generato...

Страница 24: ...d the maximum nominal output of the generator Do not operate the generator without a sound damper It is prohibited to operate the generator without air filters and with an open air filter cover It is...

Страница 25: ...hould be put out of service if it is not required for more than 30 days Store the generator in a dry locked room Use a petrol additive to prevent resinous residues in the fuel system One copy of these...

Страница 26: ...General Safety Regulations General safety instructions Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 26 Notes...

Страница 27: ...f the generator are described in this section 3 1 Components on the operating and engine side Fig 3 1 Components of the operating and generator side 1 Protective cover 7 Spark plugs 2 Control panel 8...

Страница 28: ...8 DBG ES DUPLEX SILENT 28 3 2 Components on the exhaust and generator side Fig 3 2 Exhaust and engine side components 1 Fuel cock three way stopcock 5 Tank cover 2 Connection coupling for third party...

Страница 29: ...tment components 1 Hinged window 7 Power socket 400 V 16A 5 pin for 808 Power socket 400 V 32A 5 pin for 1308 2 Line circuit breaker 8 Power socket 230 V 16A 3 pin for 808 Power socket 400 V 16A 5 pin...

Страница 30: ...4 Components of the standard accessories 1 Spark plug wrench 4 Test probes 2 User information operating instructions for the engine as well as these operating instructions 5 Spark plugs 2 3 Testing c...

Страница 31: ...vibration suspension elements Splash proof shockproof and CEE sockets with a nominal voltage of 230V and or 400V 50 Hz supply the power An integrated voltage regulator controls the voltage of the alt...

Страница 32: ...ESE 808 1308 1408 DBG ES Duplex Silent Function and mode of operation Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 32 Notes...

Страница 33: ...special accessory see 3 3 2 is disconnected Exhaust hose a special accessory see 3 3 2 is not attached At least one person per carrying handle CAUTION A slipping or falling device can crush hands or f...

Страница 34: ...contaminate the soil and groundwater Prevent leaking of engine oil and petrol The generator is set up as follows 1 Prepare the work site 2 Transport the generator to the work site 3 Attach the exhaus...

Страница 35: ...arks CAUTION Leaking engine oil can contaminate the soil and groundwater Do not fill the tank completely Use filling aid CAUTION The wrong fuel destroys the engine Only refuel with lead free regular g...

Страница 36: ...pipe special accessory if needed A connected and operational starter battery Appliances switched off or disconnected CAUTION Operating fluids can burn or explode Prevent leaking of engine oil and petr...

Страница 37: ...2 Turn the START STOP switch Fig 4 1 1 completely into the position START until the engine starts and then release The engine starts Only activate the starter briefly max 5 10 seconds Never start or...

Страница 38: ...ne and hold firmly 3 For model ESE 1308 1408 the manual fuel pump see Fig 4 2 1 must be actuated 3x 4 Set the START STOP switch Fig 4 1 1 to position 1 5 Advance engine at the handgrip of the reversin...

Страница 39: ...low generator to cool down The generator is switched off as follows 1 Switch off or disconnect consumers 2 Continue to run the engine for about two minutes 3 Set the START STOP switch Fig 4 1 1 to pos...

Страница 40: ...tor has been started see 0 Appliance is switched off CAUTION Electric shocks cause injury or death Do not earth the generator Do not connect protective conductor to an existing potential equalisation...

Страница 41: ...g the generator out of service The generator should be put out of service if it is not required for more than 30 days Use a cloth to cover the generator The correct putting out of service procedure is...

Страница 42: ...Operation Putting the generator out of service Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 42 Notes...

Страница 43: ...riven into the ground BG Bau recommends earthing resistance of 50 see BGI 867 2 Alternatively a proper earthing device conforming to VDE 0100 540 can be used such as the main earthing line in building...

Страница 44: ...20 into position 1 3 Activate the test switch see Fig 5 1 10 The switch position displays the result see Fig 5 1 20 Symbol Meaning Position I Switch does not trigger FI protection switch is defective...

Страница 45: ...MCS 3 0 goes into energy saving mode and the indicator goes dark To bring the E MCS 3 0 back into a ready to operate condition again the START STOP switch must first be turned into the position STOP T...

Страница 46: ...insulation monitoring system has been ordered If the display is green see Fig 5 2 9 during the protective earth lead test then the protective earth leads for the attached devices are OK If the protec...

Страница 47: ...n the voltage is OK If high or low is displayed in red then the voltage is too high or too low Load P see Fig 5 2 13 The utilisation will be displayed in 10 steps for 3 phase loads 10 80 green 80 100...

Страница 48: ...owing requirements must be fulfilled Generator has been started see 0 1 Unplug the consumer 2 Press the test button see Fig 5 3 2 The displayed symbol see Fig 5 2 8 indicates the result Symbol Meaning...

Страница 49: ...can be used again 5 3 2 Insulation monitoring plus switching off The following requirements must be fulfilled Generator has been started see 0 1 Unplug the consumer 2 The circuit breaker must be in Po...

Страница 50: ...Insulation fault 34 5k Stays off Connected unit is OK Table 5 5 Insulation monitoring whilst running without switching off If an insulation fault exists and the unit was previously OK when tested with...

Страница 51: ...E MCS 3 0 5 4 1 Insulation monitoring without switching off The following requirements must be fulfilled Generator has been started see 0 1 Unplug the consumer Press the test button see Fig 5 4 3 The...

Страница 52: ...sed after switching off and disconnecting the consumer so that the unit can be used again 5 4 2 Insulation monitoring plus switching off The following requirements must be fulfilled Generator has been...

Страница 53: ...Pos 1 Insulation fault 34 5k Stays off Circuit breaker stays in Pos 0 Connected unit is OK Table 5 9 Insulation monitoring whilst running without switching off If an insulation fault exists and the u...

Страница 54: ...into the I position Idling speed reduction is activated The idling speed reduction is active for about 5 minutes after engine start and then lowers the rotational speed of the engine in as far as no...

Страница 55: ...manual choke during an electrical start Connect up the remote start device as follows with the Harting socket Fig 5 6 Remote start device with Harting plug Battery charging retention might occur simu...

Страница 56: ...N plug Fig 5 7 Remote start device with CAN plug Battery charging retention might occur simultaneously when using the remote start device 1 Insert plug for the remote start operating status generator...

Страница 57: ...ket Fig 5 8 1 2 Insert plug for the external energy source connecting cable e g starter battery external start socket into the external start socket and lock in place by turning to the right External...

Страница 58: ...or socket Fig 5 9 1 for the starter battery charge conservation device 2 Insert plug for the external energy source e g a battery charging device charge conservation device socket connecting cable and...

Страница 59: ...y source e g a battery charging device charge conservation device socket connecting cable and lock in place by turning to the right The battery charge conservation device is ready to operate Disconnec...

Страница 60: ...for the external energy source e g a battery charging device charge conservation device socket connecting cable in place The battery charge conservation device is ready to operate Disconnect the batt...

Страница 61: ...fulfilled Generator is ready for operation 3 way fuel tap In the course of supplying fuel you can select between the devices own tank and the fueling device Fig 5 12 3 way fuel tap Switch position Ope...

Страница 62: ...ng fuel destroys the engine Only refuel with lead free regular grade petrol ROZ 91 Fig 5 13 Connect up fueling device The canister may stand at a maximum of 0 5 m below the level of fuel pump Connect...

Страница 63: ...ollows 1 Open sealing cap on the canister 2 Introduce hose 3 Engage catch on the fueling device The canister is attached Change an empty canister during operation as follows 1 Place the full canister...

Страница 64: ...t gas hose Only operate the generator outdoors Fig 5 14 Connecting up the exhaust hose Connect up the exhaust hose as follows 4 Push the exhaust hose s grip with the larger opening onto the muffler s...

Страница 65: ...5 h annually every 50 h annually every 100 h annually annually Check the electrical safety before each start up Check the oil level X Changing the oil X X 1 Change oil filter X Clean air filter X 2 Cl...

Страница 66: ...and maintenance instructions of the engine manufacturer are an integral component of these operating instructions 6 2 1 Engine oil CAUTION Leaking engine oil can contaminate the soil and groundwater U...

Страница 67: ...of the oil if the level is above the upper mark and refill with oil if the level is under the lower mark see below The oil level has been checked Pour in oil as follows 1 Remove oil screw plug Fig 6 1...

Страница 68: ...llection container 4 Turn the screw plug Fig 6 2 1 and drain off the oil into the collection container 5 Then pour in new oil as already described The engine oil has been changed CAUTION The oil escap...

Страница 69: ...battery 4 Prepare a new battery 5 The battery cables must first be screwed onto the POSITIVE terminal then onto the NEGATIVEterminal and then put on the terminal caps 6 Put the battery back into the...

Страница 70: ...ccessory external start socket socket charging retention and or remote start device 1 Open the fuse holder 2 Replace a fuse 3 Close the fuse holder The fuse has been replaced Fig 64 Replacing a fuse F...

Страница 71: ...6 3 Check the electrical safety Only appropriately authorised personnel may check the electrical safety The electrical reliability must be checked in accordance with the applicable VDE regulations EN...

Страница 72: ...troller is defective Call service staff The engine runs irregularly Call service staff Strong voltage fluctuations occur The speed control works erratically or insufficiently Call service staff The en...

Страница 73: ...lation holes The oil level is too low Add oil The engine turns briefly and then shuts down The fuel filter is clogged Exchange the fuel filter The 20 litre standard container is empty Change the canis...

Страница 74: ...The remote start equipment fuse is defective Replace the fuse The external start equipment plug is not inserted properly Insert the external start equipment plug correctly The engine does not start in...

Страница 75: ...Troubleshooting Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 75 Notes...

Страница 76: ...fications Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 76 8 Technical specifications The technical specifications concerning use of the generator are described in this section Fig 8 1 Gener...

Страница 77: ...230 230 230 V Rated current 3 12 3 18 8 20 2 A Rated current 1 21 7 30 4 30 4 A Voltage tolerance idling nominal output 5 5 5 Weight ready for use 132 150 150 kg Tank capacity lead free normal ROZ91...

Страница 78: ...ion in relation to the ambient conditions Line max conduit length Unit HO 7 RN F NSH u 1 5 mm2 60 m HO 7 RN F NSH u 2 5 mm2 100 m Table 8 3 Maximum conduit length of the distribution network as a func...

Страница 79: ...Replacement parts Sound absorbing hood Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 79 Notes...

Страница 80: ...parts The replacement parts needed to run the generator are described in this section The generator is divided into these component groups Frame with covers tank and engine Generator and electronics S...

Страница 81: ...y guard in RAL1012 40 E502510 11 1 Side part of the right safety guard in RAL1012 E500741 91 4 Carrying handle for retaining plate in RAL 9005 E133175 4 Carrying handle E500741 01 4 Carrying handle fo...

Страница 82: ...0510 1 Bayonet tank cap Gr 40 160 E502531 31 1 Tank support safety guard RAL 3000 Table 9 1 Replacement parts for the frame with covers 9 2 Engine Fig 9 3 Replacement parts for the engine Position Par...

Страница 83: ...z for the 808 E131285 1 Gen syn 13 kVA IP 54 50Hz for the 1308 310 E132679 1 10A bridge rectifier 320 E131799 1 EFXY3R2 interference elimination filter 330 E130470 1 Operating hour counter E132072 3 2...

Страница 84: ...84 1 Earth sign sticker 390 E100039 3 250V 16A shockproof socket E130619 1 CEE socket 400V 16A 5P 808 400 E130620 1 CEE socket 400V 32A 5P 1308 E130619 1 CEE socket 400V 16A 5P for the 1308 410 E13061...

Страница 85: ...xternal start Fig 9 5 Replacement parts for fuses Position Part number Quantity Item designation E132672 1 Flat fuse holder E132680 1 Flat fuse insert 20 A DIN 72581 Part 3 800 E132735 1 Flat fuse ins...

Страница 86: ...Champion 12YC spark plugs no other type may be used 910 E130545 1 Test probes 920 E130446 1 100 cm measuring line 930 1 Engine operating manual B S 940 E130534 1 Spark plug wrench 1000 E100592 1 Fuel...

Страница 87: ...Replacement parts Accessories amd markings Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 87 Fig 9 7 Replacement parts forspecial accessories...

Страница 88: ...Replacement parts Accessories amd markings Version May 2011 ESE 808 1308 1408 DBG ES DUPLEX SILENT 88 10Declaration of conformity...

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