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Empire Comfort Systems DVP42 Series, Инструкция по установке и руководство пользователя, Страница: 2 / 72

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31455-4-1113

Page 2

TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ............................................................................................................................................ 3

SAFETY INFORMATION FOR USERS OF LP GAS ........................................................................................................................ 4

REQUIREMENTS FOR MASSACHUSETTS ................................................................................................................................... 5

INTRODUCTION .............................................................................................................................................................................. 6

SPECIFICATIONS ............................................................................................................................................................................ 7

VENT SYSTEM IDENTIFICATION ................................................................................................................................................... 8

SPECIAL VENT SYSTEMS .............................................................................................................................................................. 9

FIREPLACE DIMENSIONS .............................................................................................................................................................. 9

CLEARANCES................................................................................................................................................................................ 10

LOCATING FIREPLACE ..................................................................................................................................................................11

GAS SUPPLY ................................................................................................................................................................................. 12

INSTALLATION ..........................................................................................................................................................................13-16

VENTING FIREPLACE - TOP....................................................................................................................................................17-19

EXAMPLES - TOP VENT RUN ....................................................................................................................................................... 20

VENTING EXAMPLES WHEN USING DVA47 ADAPTOR ............................................................................................................. 21

VENTING FIREPLACE - REAR ...................................................................................................................................................... 22

EXAMPLES - REAR VENT RUN .................................................................................................................................................... 23

REAR VENT CONVERSION .......................................................................................................................................................... 24

VENT CLEARANCES ..................................................................................................................................................................... 25

8” VENTING FRAMING AND FINISHING ..................................................................................................................................26-27

6 ⅝” VENTING FRAMING AND FINISHING

 ..............................................................................................................................28-29

TERMINATION CLEARANCES ...................................................................................................................................................... 30

HORIZONTAL TERMINATION ........................................................................................................................................................ 31

VERTICAL TERMINATION ........................................................................................................................................................32-33

DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS .......................................................................................................... 34-36

DVVK-5F FLEX VENT INSTRUCTIONS ........................................................................................................................................ 37

PROPANE/LP GAS CONVERSION ............................................................................................................................................... 38

LOG PLACEMENT (4 LOG SET) ................................................................................................................................................... 39

MILLIVOLT SYSTEM OPERATING INSTRUCTIONS ............................................................................................................... 40-41

MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM ....................................................................................................... 42

MILLIVOLT SYSTEM STANDING PILOT LIGHTING INSTRUCTIONS ......................................................................................... 43

MILLIVOLT SYSTEM STANDING PILOT TROUBLESHOOTING .................................................................................................. 44

DIRECT IGNITION LIGHTING INSTRUCTIONS ............................................................................................................................ 45

DIRECT IGNITION WIRING DIAGRAM ......................................................................................................................................... 46

OPTIONAL REMOTE CONTROL ................................................................................................................................................... 46

INITIAL START UP GAS LINE PURGE .......................................................................................................................................... 47

DIRECT IGNITION TROUBLESHOOTING .................................................................................................................................... 47

DIRECT IGNITION PROPANE/LP GAS CONVERSION ................................................................................................................ 48

IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS .......................................................................................................... 49

IPI ELECTRONIC SYSTEM WIRING DIAGRAM ........................................................................................................................... 50

INTERMITTENT PILOT LIGHTING INSTRUCTIONS .................................................................................................................... 51

INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING ...................................................................................... 52-54

RF OPERATING INSTRUCTIONS ................................................................................................................................................. 55

RF MAINTENANCE INSTRUCTIONS ............................................................................................................................................ 56

RF WIRING DIAGRAM ................................................................................................................................................................... 57

RF STANDING PILOT LIGHTING INSTRUCTIONS ...................................................................................................................... 58

MAINTENANCE AND SERVICE ..................................................................................................................................................... 59

DVP42FP(3,5,7,9) PARTS LIST ................................................................................................................................................60-61

DVP48FP(3,5,7,9) PARTS LIST ................................................................................................................................................62-63

PARTS VIEW .................................................................................................................................................................................. 64

MASTER PARTS DISTRIBUTOR LIST .......................................................................................................................................... 65

HOW TO ORDER REPAIR PARTS ................................................................................................................................................ 65

FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION ............................................................................................. 66-67

JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ......................................................................................................... 68

OPTIONAL BRICK LINER INSTALLATION INSTRUCTIONS ........................................................................................................ 68

ACCESSORIES .............................................................................................................................................................................. 69

QUICK REFERENCE GUIDE ....................................................................................................................................................70-71

WARRANTY .................................................................................................................................................................................... 72

SECTION PAGE

Содержание DVP42 Series

Страница 1: ...pliance is not convertible for use with other gases unless a certified kit is used Direct Vent Zero Clearance Gas Fireplace Heater GAS FIRED Installer Leave this manual with the appliance Consumer Ret...

Страница 2: ...STEM STANDING PILOT WIRING DIAGRAM 42 MILLIVOLT SYSTEM STANDING PILOT LIGHTING INSTRUCTIONS 43 MILLIVOLT SYSTEM STANDING PILOT TROUBLESHOOTING 44 DIRECT IGNITION LIGHTING INSTRUCTIONS 45 DIRECT IGNITI...

Страница 3: ...nt clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a qu...

Страница 4: ...ghts perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption o...

Страница 5: ...sions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimu...

Страница 6: ...he National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New York N Y...

Страница 7: ...nly 19 000 Nat 22 000 LP 20 500 Nat 24 000 LP KWH Maximum 8 2 8 8 Minimum 5 5 6 0 NAT Orifice 38 1015 P 203 DVP42FP 3 7 9 3 25 mm P 306 DVP42FP5 37 1040 P 213 DVP48FP 3 7 9 34 P 270 DVP48FP5 Air Shutt...

Страница 8: ...ant Special Venting Components Simpson Duravent See Empire Comfort Systems Retail Price List for Simpson Duravent part num bers and pricing Special DV Vent Kits Available from Empire Comfort Systems I...

Страница 9: ...ican Metal Products 4 6 Selkirk Direct Temp 4 6 Security Secure Vent 4 6 Excel DV Venting 4 6 Empire Horizontal Round Termination Kit DVVK 4RE Note DVA 47 Not for use with Flex Vent Kits For use with...

Страница 10: ...re 5 for minimum height above unit Figure 3 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite c...

Страница 11: ...et See details in Venting Section When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 6 inches clearance must be maintained from the perpendicular...

Страница 12: ...n of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pres...

Страница 13: ...fireplace side at appropriate depth Bend standoff tabs as needed to move fireplace flush with facing material See Figure 10A 4 Use eight 1 2 hex head screws supplied in hardware package to screw thro...

Страница 14: ...nch clearance for standoffs on firebox After installing firebox into framing the finished wall surface must cover the three inch opening above the firebox DVP42 DVP48 A 37 3 4 37 3 4 B 43 3 8 49 3 8 C...

Страница 15: ...o install certain components before the appliance is completely positioned and installed These include the direct vent system gas piping for the appliance and the electrical wiring If the fan option i...

Страница 16: ...0mm 7 3 4 197mm to 9 1 4 235MM 12 305mm 17 1 4 438mm to 18 3 4 476mm 10 3 4 273mm to 12 1 4 311mm Figure 19 CORNER INSTALLATION TOP 90 ELBOW TO HORIZONTAL OUT THE WALL Dim DVP42 DVP48 A 45 3 8 1152mm...

Страница 17: ...not exceed 14 5 feet Special Note For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are...

Страница 18: ...e installed around the termination area TYPICAL BASEMENT INSTALLATION Figure 23 Examples of possible venting systems using one 90 elbow Eight feet is listed as minimum vertical vent run with 20 feet o...

Страница 19: ...l vent kit pipes should be assembled on the unit after the unit is moved into the final position Cutting the Hole After the fireplace has been positioned in its permanent location the hole through the...

Страница 20: ...31455 4 1113 Page 20 Figure 29 Figure 30 Figure 31 EXAMPLES TOP VENT RUN...

Страница 21: ...31455 4 1113 Page 21 VENTING EXAMPLES WHEN USING DVA47 ADAPTOR Vertically Off Top of Fireplace Only Figure 32 Figure 33 Figure 34 Simpson Duravent venting only...

Страница 22: ...o the outer wall flange must not exceed 12 feet 3 inches EXAMPLE B If the vertical dimension from the floor of the unit is 6 feet 9 inches the horizontal run to the outer wall flange must not exceed 6...

Страница 23: ...31455 4 1113 Page 23 Figure 36 Figure 37 Figure 38 Figure 39 Model Maximum Pipe Length H1 DVP42 24 DVP48 24 Model Maximum Pipe Length H1 DVP42 24 DVP48 24 EXAMPLES REAR VENT RUN...

Страница 24: ...used to close the top flue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top flue pipe before reinstalling the flue cover plate over the top flue with 4 screws 4...

Страница 25: ...rvice regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for appliances 100...

Страница 26: ...wall See Figure 43 Position the firestop on the interior side of the wall for the hole Attention Wall firestop hole is off set towards bottom of wall opening Secure with nails or screws Continue the...

Страница 27: ...31455 4 1113 Page 27 8 VENTING FRAMING AND FINISHING continued Figure 44 Figure 45 Figure 46 See Horizontal Termination Page 31 and Vertical Termination Pages 32 and 33...

Страница 28: ...oth sides of the 10 inch x 11 inch hole previously cut Secure with nails or screws The heat shields of the firestops MUST BE placed towards the top of the hole Continue the vent run through the firest...

Страница 29: ...31455 4 1113 Page 29 6 VENTING FRAMING AND FINISHING continued Figure 50 Figure 51 See Horizontal Termination Page 31 and Vertical Termination on Pages 32 and 33...

Страница 30: ...such a way that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas ex...

Страница 31: ...e edge too so as to make a seal to the exterior wall NOTE Wood screws can and should be replaced with appropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterio...

Страница 32: ...roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem When terminating the vent cap near an exterior wall or overh...

Страница 33: ...d Reassembly and Resealing Vent Pipe System Attach vent pipe to inlet and outlet vent adaptor on fireplace in either theverticalorhorizontalposition replacehorizontalandverticalpipe lengths elbows and...

Страница 34: ...imble firestop assembly Figure 58 into your combustible wall Note On brick or block exterior wall a 7 178mm diameter hole needs to be cut Measurethetotalwallthicknesstodeterminewhetherornotthe extensi...

Страница 35: ...es 10 From outside Push the 6 5 8 168mm diameter inlet tube mounting plate onto end of rigid venting system to correct position Fasten the outside mounting plate to the vinyl siding kit or wall with f...

Страница 36: ...tube Apply high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 Connecting to Rigid Vent...

Страница 37: ...to the venting charts in the fireplace manual to determine the proper height and size of the vent opening The minimum opening should be 10 wide by 12 high The minimum combustible clearance from the h...

Страница 38: ...13 Page 38 Model AIR SHUTTER SETTINGS BURNER ORIFICE Opening A Propane LP Orifice DVP42 Full Open 52 DVP48 Full Open 51 Maxitrol Valve Conversion Direct Ignition Figure 68 Figure 69 A PROPANE LP GAS C...

Страница 39: ...log and one on front left log 2 8 Place decorative rock in front of grates and sides of main burner ATTENTION Do not place decorative rock on logs or on burner The decorative rock should only be place...

Страница 40: ...al one to two minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowi...

Страница 41: ...e If batteries fail in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreen...

Страница 42: ...31455 4 1113 Page 42 Figure 75 MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM...

Страница 43: ...desired setting A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be su...

Страница 44: ...fromthethermopileatthegas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of th...

Страница 45: ...ION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE 1 STOP Read the safety information above 2 Turn off all electric power to the appliance 3 Open bottom louver assembly or open the...

Страница 46: ...emote Control FREC 1 Disconnect 3 prong power cord from receptacle 2 Remove wire from 120 VAC hot terminal on control module 3 Connect female terminal from receiver onto 120 VAC hot terminal on contro...

Страница 47: ...le will show two blinks on indicator light Disconnect power to fireplace junction box and check that the Hot Black wire is connected to the gold receptacle screw side and that the Neutral White wire i...

Страница 48: ...lectrodes from being damaged 10 Remove air shutter from orifice fitting 11 Remove natural gas main burner orifice from orifice fitting 12 Install propane LP main burner orifice marked 54 for DVP42FP o...

Страница 49: ...t the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pressure taps as shown in...

Страница 50: ...ufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with liner s re...

Страница 51: ...rmation Lighting Instructions FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or los...

Страница 52: ...roubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or opt...

Страница 53: ...e electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed Check...

Страница 54: ...31455 4 1113 Page 54 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING...

Страница 55: ...e appli ance will operate from an appliance mounted rocker switch 3 or optional wall switch connected to the two BROWN wires on the Control Module 3 When the remote off switch is in the REMOTE positio...

Страница 56: ...s bent terminals missing parts stripped threads or evidence of exposure to excessive heat Follow the operating instructions provided by the manufacturer of your heating appliance TROUBLESHOOTING IMPOR...

Страница 57: ...31455 4 1113 Page 57 Figure 79 RF WIRING DIAGRAM Note For RF Fireplace models with Premium Multi Function Remote Control Refer to the separate instructions for operation of the remote control system...

Страница 58: ...pen bottom louver assembly 3 Locate On Off gas cock and turn clockwise to OFF Do not force 4 Close bottom louver assembly RF STANDING PILOT LIGHTING INSTRUCTIONS 1 STOP Read the safety information abo...

Страница 59: ...e combustion chamber it must be replaced by a qualified service person Contact Empire Comfort Systems Inc for replacement parts Glass Cleaning It will be necessary to clean the glass periodically Duri...

Страница 60: ...eld 18 17381 17381 17381 17381 Baffle Flue Vent 19 17187 17187 17187 17187 Louver Assembly Upper 20 17190 17190 17190 17190 Ceramic Glass Door Assembly 21 17188 17188 17188 17188 Louver Assembly Lower...

Страница 61: ...eld 62 Not Used On DVP42FP 3 5 7 9 Models Heat Shield Flue 63 Not Used On DVP42FP 3 5 7 9 Models Mounting Brace 64 R7680 R7680 R7680 R7680 Optional Brick Panel Side Left 65 R7681 R7681 R7681 R7681 Opt...

Страница 62: ...447 17447 Baffle Flue Vent 19 17210 17210 17210 17210 Louver Assembly Upper 20 17213 17213 17213 17213 Ceramic Glass Door Assembly 21 17211 17211 17211 17211 Louver Assembly Lower 22 R7611 R10424 R104...

Страница 63: ...ss 8 Pin 61 Not Used On DVP48FP 3 5 7 9 Models Insulation Top Shield 62 Not Used On DVP48FP 3 5 7 9 Models Heat Shield Flue 63 Not Used On DVP48FP 3 5 7 9 Models Mounting Brace 64 R7680 R7680 R7680 R7...

Страница 64: ...31455 4 1113 Page 64 PARTS VIEW...

Страница 65: ...anty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Numbe...

Страница 66: ...on fireplace 10 Installation of FBB4 optional variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the ab...

Страница 67: ...31455 4 1113 Page 67 1 R7731 BLOWER MOTOR 2 31920 SWITCH ASSEMBLY 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION...

Страница 68: ...to burner assembly Refer to log placement page 39 9 Attach glass frame assembly onto fireplace 10 Raise bottom louver and replace top louver onto fireplace 11 Installation of optional brick liner is c...

Страница 69: ...to enhance the appearance of your fireplace imitating the look of authentic masonry HERRINGBONE DVP3DH DVP42 DVP4DH DVP48 Simulated Brick Liners The simulated brick panels were designed to enhance th...

Страница 70: ...brown bricks with charcoal mortar in running bond courses plus smoked accents Herringbone Liners have burnt umber bricks in a herringbone pattern with light mortar plus smoked accents Stacked Limesto...

Страница 71: ...ronts Arched DCF42B FB CM HP DCF42T FB CM HP Rectangular DCF42A FB CM HP Fireplace requires one of the following ceramic liners DVP3DA DVP3DH DVP42DG All Brick Liners are made from Ceramic Fiber for r...

Страница 72: ...e A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might...

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