5
INSTRUCTION MANUAL FOR ARC WELDING MACHINE
IMPORTANT
1.2 SPECIFICATIONS
Before using this device all people authorised to its use, repair
or inspection, should read the book
"Safety rules for using
machines
" and the
"Instruction manual"
specific for every
machine. Contact your distributor if you have not understood
some instructions.
This welding machine is a constant direct current generator,
created by the INVERTER technology, designed for welding
with coated electrodes and with the TIG procedure.
For any requests of information, please always state the item
and the serial number of the welding machine.
It is also essential to pay special attention to the "SAFETY
RULES" Manual. The symbols next to certain paragraphs
indicate points requiring extra attention, practical advice or
simple information.
1.3 BEFORE CONNECTING THE WELDING MACHINE
Before connecting and switching on the unit follow all safety
rules and instructions as indicated in this manual. Make sure
that the airflow on cooling slots is not obstructed and then
proceed as follows:
This MANUAL and the "SAFETY RULES" MANUAL must be
stored carefully in a place familiar to everyone involved in
using the machine. They must be consulted whenever doubts
arise and be kept for the entire lifespan of the machine; they
will also be used for ordering replacement parts.
1) unpack the machine
2) take care that the unit is not placed against a wall or in a
position that might cut off the air; moreover, do not cover
the unit's source with plastic materials, metal or paper
sheets because they cause the decrease of the airflow,
IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE
FROM QUALIFIED PERSONNEL.
1 GENERAL DESCRIPTIONS
3) make sure that the air temperature does not 40°C,
4) do not place any filtering device over the intake air
passages of this welding machine.
1.1 EXPLANATION OF TECHNICAL SPECIFICATIONS
Warranty is void if any type of filtering device is used.
2 INSTALLATION
2.1 CONNECTION TO MAINS SUPPLY
Before connecting the unit to the mains make sure that supply
voltage corresponds to the voltage indicated on the welding
machine technical specification tag.
IEC 60974 - 1 .......The welder is manufactured according to
2.2 PROTECTION SYSTEM
IEC 60974 - 10
this international standards
Cl. A.......................Machine for professional and industrial use
The unit is equipped with internal protections, which assure a
lasting proper operation.
Art......................... Item number, to be indicated for any
request concerning the welding machine.
These protective systems are the following:
Single-phase static frequency converter -
transformer - rectifier.
2.2.1 Electrode anti-sticking protection
When the electrode sticks itself on the piece, the machine
brings the I
2
current to not dangerous values for the electrode.
....................... Dropping characteristic.
MMA.................... Suitable for manual welding with coated
electrodes.
2.2.2 Thermal protections
The signal light
B
(picture 1) indicates the intervention of this
protection. As soon as the unit has cooled down, it will be in
working conditions again. Do not shut off the welding machine
until the led has gone off.
U
o
.........................
Secondary no - load voltage.
X........................... Duty – cycle percentage. The duty-cycle
expresses the percentage, calculated on
10 minutes, in which the welding machine
can operate at a determined current,
without over-heating.
OVER VOLTAGE CAN DAMAGE THE UNIT
I
2
........................... Welding current.
2.2.3 Protection against incorrect supply voltages
U
2
.......................... Secondary voltage with I welding current.
If the voltage is greater than 270V when the switch
K
(pict. 1)
is turned on, the yellow led
B
(pict. 1) will flash briefly twice,
with a brief pause between flashes, and the machine will not
deliver current.
2
U .......................... Nominal supply voltage.
1
1 ~ 50/60Hz.......... Single - phase supply 50 or 60 Hz.
I
1
max. …………... This is the maximum value of the absorbed
current
In this situation the electric circuits are protected, but the fan
may burn out after a few minutes.
I
1
eff...................... This is the maximum value of the actual
current absorbed, considering the duty
cycle.
In the voltage low during welding, the yellow led
B
(pict. 1)
flashes every 0.5 seconds and the machine does not deliver
current.
IP23...................... Grade of protection of frame. Grade 3 as a
second number means that this unit is fit to
work outside under the rain.
2.2.4 Motor-driven generators
....................…….. Symbol meaning that the welding machine
can be used in high electric shock risk-
working areas.
They must have an electronic regulator of the tension, a power
equal to or greater than 6kVA and must not deliver a voltage
greater than 260V.
NOTES:................ In addition, the welding machine has been
designed to work in areas with grade 3 of
pollution.(See IEC 664).
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