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SPEED BOLT Sensor Installation

BOLT SENSOR -

YAMAHA G2-G22-DRIVE, EZGO

SHORT HUB AXLE Mount:

Gather the parts for the 6mm x

19mm Mag mount. TWO 6mm nuts

will be needed, 1-LOCK nut and

1-JAM nut for the magnet.

YAMAHA G2-G19 Shown, newer

2003-2008 G22-2008-and up YDR

DRIVE hubs are similar

Use the 10-24x1 (or 5mm x 25mm)

countersunk screw, bracket, flat

washer and nuts. Secure but do not

over tighten.

Place a 6mm JAM nut on the 6mm

x 19mm Magnet, insert the magnet

in the bracket, attach the lock nut.

Hand tighten for now. It will be ad

justed after the sensor is mounted.

The bracket may be slightly

ANGLED REAR-WARD as shown.

This is normal.

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Страница 1: ...VOLTAGE USER s MANUAL SPEED DISTANCE TEMP CLOCK BATT VOLTAGE An Aftermarket solution for Electric Vehicles used on road or off road Digital Speedometer Panel With Voltage Meter for Golf Carts NEV Conv...

Страница 2: ...data setting Move to next digit of current data setting Data Reset Reset single ride data Adjustable Trip Distance Edit Enter exit adjustable trip distance edit mode Scroll distance value Rally Mode E...

Страница 3: ...long axle 32 Jakes Disc Brake 34 ClubCar Lift 36 Speed TAB Sensor ClubCar XRT Installation 38 Power Cable Installation 39 Steering Column Wire Protector 40 Wheel Size Calculator 43 Data Setting Mode M...

Страница 4: ...annot predict every possible applica tion Some modifications may be required EX RAY is a trademark of the Energy Design Tek LLC Company Oregon USA Please Record Important Information For future refere...

Страница 5: ...ssories EX RAY can be used in the rain but should not be used under water Do not leave the main unit in direct sunlight when not being used Check magnetic sensor gap and magnet mounting periodically D...

Страница 6: ...Specifications 6...

Страница 7: ...7 Specifications...

Страница 8: ...ghts for over temperature alert SOLID and Battery LOW DANGER FLASH Remote Switch optional The optional remote switch sold separately may be required when access to the display buttons is not pos sible...

Страница 9: ...the backlight Press any button roll the wheels turn on key switch electric golf cars or start the engine gas golf cars and EX RAY will light up again Amber and Red LED s enabled Shift or temperature...

Страница 10: ...the sensor Internal Battery EX RAY has an internal non rechargeable Lithium watch type battery CR2032 The computer can be run from the internal battery without external connection to vehicle power sou...

Страница 11: ...our application Carefully remove the EX RAY cardboard TRAY from the box Be careful not to damage the rear mounted connectors A sheet included will list the com ponents included in this kit Remove the...

Страница 12: ...lication 1 Power Wires that connects to your 12Volt accessory system to provide backlight and LED power This cable also used for Battery Voltage reading 1 Temp Sensor mounting to the elec tric motor f...

Страница 13: ...all column diameters from 1 to 2 Note Some vehicles have plastic column cover in stalled Some cutting may be required for secure installa tion The parts shown include rubber grommets inserted into the...

Страница 14: ...lat back is the bump stop the screws will stop when fully compressed The RED FLAT BACK is farthest away from the display DO NOT OVER TIGHTEN Install the pipe clamp onto the steer ing column Position t...

Страница 15: ...RAY MCCP ClubCar with Plastic Tube 1 76 EXRAY MXRT 850E ELEC EXRAY MXRT 850G Gas ClubCar XRT with Plastic Tube 1 76 The parts shown include rubber grommets inserted into the display mounting holes 4mm...

Страница 16: ...ews will stop when fully compressed DO NOT OVER TIGHTEN Insert the two 6mmx40mm Allen head bolts Cap Screws with 1 flat washer Note bolts may differ from picture Position the display 6 inches 150mm be...

Страница 17: ...teering wheel window If the dis play is too high move it farther away down the steering column and tighten Note Some stainless steering cov ers differ in size The tube may need to be cut to allow the...

Страница 18: ...or Install the bolt and torque to manu facturers specifications Option 2 Use the sup plied tape clean the area with de grease agent dry and apply the tape over the sensor and part of the wire Temp Sen...

Страница 19: ...MPONENTS Secure the cable with cable clamps Watch for CHAFFING points that may damage the cable Follow the EXTENSION CABLE guidelines to prop erly route the cable to the display The Golf Cart gas engi...

Страница 20: ...he supplied cable ties to secure the 6 foot temperature extension cable Ensure the connectors are securely attached do not apply any stress on the wires as the motor moves up and down 20 FACING FORWAR...

Страница 21: ...e clamps Watch for CHAFFING points that may damage the cable Feed the connector through the TOP of the steering column Let cable hang for now The speedometer cable must be installed first shown on the...

Страница 22: ...needs to support its own weight Position the Clamp head and magnet bracket OPPOSITE of each other onto the wheel hub and tighten clamp This will off set any weight balance 10mm BOLT SPEED Sensor Inst...

Страница 23: ...ious brackets used for different golf carts and steering arm knuckles Lifted EZ GO Shown CAUTION THE CABLE MUST NOT CONTACT THE MOVING STEERING KNUCKLE Carefully bend the cable and secure the cable wi...

Страница 24: ...LE MUST NOT CONTACT THE MOVING STEERING KNUCKLE OR TIRE Secure the cable with cable clamps Watch for CHAFFING points that may damage the cable Always use TWO cable ties side by side should one break i...

Страница 25: ...MAHA G22 DRIVE Similar Either replace with aftermarket bear ing hubs or use the magnet exten sion bracket and drill the bearing hub as shown Use a drill guide 1 8 or 3 15mm thick plastic lay across th...

Страница 26: ...mm to drill a pilot hole at 2 4 61mm from left edge drill BETWEEN THE LINES marked earlier The objective is drill a hole be tween the ridges behind the hub as shown See Below The 10 24x1 5mm mounting...

Страница 27: ...9 Shown newer 2003 2008 G22 2008 and up YDR DRIVE hubs are similar Use the 10 24x1 or 5mm x 25mm countersunk screw bracket flat washer and nuts Secure but do not over tighten Place a 6mm JAM nut on th...

Страница 28: ...iver side Knuckle Part JN6 F3511 00 00 or similar ____________________________ LONG AXLE SEE PAGE 31 YAM G22 2003 2007 YDRA YDRE 2007 UP Driver side Knuckle Part JUO F3511 01 00 YAM YDRAX YDREX DRIVE...

Страница 29: ...the bracket to the REAR WARD bolt on the steering knuckle Shown is a LIFTED cart with spacer block but stock OEM will install onto the same rear bolt Re tighten the bolt to OEM Specifications Adjust B...

Страница 30: ...n the steering knuckle as shown LIFTED cart with spacer block similar Re tighten the bolt to OEM Specifications Adjust BOTH 6mm Magnet and 10mm Speed Sensor for 1 4 6 to 7mm gap the width of cable tie...

Страница 31: ...MOV ING STEERING KNUCKLE OR TIRE Secure the cable with cable clamps Watch for CHAFFING points that may damage the ca ble Always use TWO cable ties side by side should one break in the future ROTATE T...

Страница 32: ...ed Sensor to the LONG bracket with two jam nuts Align the 10MM sensor as shown to mark a drill spot Drill into the Drivers side Disc Brake bracket 1 4 6 6mm hole Adjust BOTH 6mm Magnet and 10mm Speed...

Страница 33: ...CAUTION THE CABLE MUST NOT CONTACT THE MOVING STEERING KNUCKLE OR TIRE Route the cable to prevent con tact with the wheel The full LEFT and full RIGHT turn stops should be checked to ensure the cable...

Страница 34: ...trudes Mount the bracket to the steering knuckle with a cable clamp Shown is a LIFTED Club Car cart with an gled axle knuckle Most Jake s kits are angled in similar manner The 10mm Sensor will be angl...

Страница 35: ...E MOVING STEERING KNUCKLE OR TIRE Secure the cable with cable clamps Watch for CHAFFING points that may damage the cable Always use TWO cable ties side by side should one break in the future Mount the...

Страница 36: ...separate instruction sheet MAGNET MOUNT The 6mm x 19mm magnet mount is the same as previously de scribed Mount the 6mm x 19mm Magnet bolt Some brackets may require the extra 6mm Jam Nut DO NOT OVER T...

Страница 37: ...e TOP 1 2 13mm of the bracket between the sensor wire and the mounting bracket Loosely tighten the clamp We will need to adjust this after the mag net is installed Adjust the TAB Sensor so the MAGNET...

Страница 38: ...om photo This circuit is best connected to the KEY SWITCHED power when turned off disables the display However display will automatically turn off after 20 minutes of no activity if con nected to a li...

Страница 39: ...all the con nectors Make sure the fragile wires are NOT STRESSED Leave a little slack Use cable ties to secure the wires to the steering column Snap the optional column protec tor in place careful no...

Страница 40: ...INCH x 25 4 mm So 21 4 tall x 25 4 545mm 545mm x 3 14 1706mm Method 2 Rolling Measurement On a flat surface mark the tire sidewall with the speed sensor mounted and the ground with a marking pen or ch...

Страница 41: ...road where the distance is known GPS is a best choice for accurate measurement 2 Drive the distance and note the distance on the speedometer display For example the road is known to be 5 miles and the...

Страница 42: ...1830 23 Mudd Carlisle 489 1830 1850 25 All terrain Alltrail 1955 1980 25 Mudd Carlisle 489 1980 1995 WARNING This is an example chart tire pressure vehicle weight and other factors affect speed readin...

Страница 43: ...f Day Temperature unit of Measure F or C Maintenance Reminders M K Battery Voltage 12 24 36 and 48V systems After setting is confirmed EX RAY will move on to the next set ting in order If no button is...

Страница 44: ...ll go to the next screen 44 Program Wheel size See Measuring Wheel Size section for more information FACTORY DEFAULT 2109 Enter Wheel Size determined in wheel size section MODIFY FLASHING DIGIT BY PRE...

Страница 45: ...AND 24 HOURS PRESS THE LEFT BUTTON TO CONFIRM PRESS THE CENTER BUTTON EX RAY will go to the next screen Program Time of Day MODIFY FLASHING DIGIT BY PRESSING THE LEFT BUTTON CHANGE TO THE NEXT DIGIT...

Страница 46: ...en Program HIGH Temperature Warning As motor temperature sensor Electric or Gas reaches the value of this setting the Amber left LED will turn on as a CAUTIONARY warning Setting to 0 disables the aler...

Страница 47: ...en CHANGE TO NEXT DIGIT BY PRESSING RIGHT BUTTON Electric Motors Typical Settings do not exceed 85 C WARNING 65 C 149 F CRITICAL 75 C 167 F Gas Engines Suggested warnings see MFG Spark Plug Head Temp...

Страница 48: ...lectric golf carts to check the oil or add water to the batteries in an electric cart Set the number of miles or kilometers left until EX RAY displays the oil and wrench shaped reminder icons After se...

Страница 49: ...ng is general guidelines for LEAD ACID batteries 12V Battery Warning 10 5 11 0V Gas vehicles 24V Battery Warning 21V 36V Battery Warning 31 5V 48V Battery Warning 42 0V Setting to 0 disables the alert...

Страница 50: ...battery manu facturer specifications The following is general guidelines for LEAD ACID batteries 12V Battery Warning 9 75V 24V Battery Warning 19 5V 36V Battery Warning 29V 48V Battery Warning 39V Set...

Страница 51: ...elow 2 miles per hour Factory Default 1 Data Setting MODIFY FLASHING DIGITS BY PRESSING THE LEFT BUTTON TO CONFIRM PRESS THE CENTER BUTTON EX RAY will go to the next screen 51 Avg Speed Operator has a...

Страница 52: ...se 3 screens When driving the user has the choice of staying on screen 1 or screen 2 Screen 3 will default back to screen 1 after 5 seconds TO SWITCH BETWEEN SCREENS PRESS THE CENTER BUTTON SCREEN 1 S...

Страница 53: ...Watch TT Time of Day SCREEN 3 A Screen 3 A displays Avg Speed AVG S Odometer ODO Min Voltage MIN V Max Motor Engine Temperature Accumulated Ride Time ART Time of Day SCREEN 3 B Screen 3 B displays Ma...

Страница 54: ...or 48V systems Clock Time of Day Ride Time Stop Watch Accumulated Ride Time Temperature Ambient Air and Electric Motor Gas Engine Reset single ride data to zero distance traveled Sleep Mode If EX RAY...

Страница 55: ...Speed is displays top left of SCREEN 1 from 0 399 9 M H or KM H The SPD Icon and M H or KM H will also appear next to the speed reading Average Speed displays on SCREEN 2 next to the AS Icon The Avera...

Страница 56: ...p Distance Meter The Trip DISTANCE Meter shows how much distance has been traveled since the last reset Valuable information for electric vehicles without fuel gauges or gas vehicles DESCRIPTION Trip...

Страница 57: ...health can be monitored For electric vehicle monitoring battery pack voltage allows the user to monitor when the battery is depleted DESCRIPTION For 48V systems The voltage display cannot read above 5...

Страница 58: ...or alternator problems Electric vehicles displays battery pack lowest level under load DESCRIPTION WARNING AND DANGER LEDS When WARNING and DANGER levels were set for voltage the LEDS will FLASH when...

Страница 59: ...ing sleep mode The clock is displayed in either 12H or 24H format Time of Day Clock The Stop Watch TT is displayed on SCREEN 2 The Stop Watch functions like and simple stop watch Press LEFT button to...

Страница 60: ...icle has been in motion Accumulated Ride Time is not re set able Valuable for accounting for battery life time in EV or Gas Engine overhaul data DESCRIPTION To RESET the Ride Time reset single ride da...

Страница 61: ...EX RAY HIGH temp setting the LEFT AMBER LED will light SOLID ON signaling the motor is starting to get too hot When temperature reaches EX RAY DANGER temp setting the RIGHT RED LED will light SOLID O...

Страница 62: ...Notes The reset can be done from any screen Accumulated Ride Time and Odometer cannot be reset and are intended to maintain cumulative information To RESET the single ride data by hold ing the LEFT a...

Страница 63: ...for EX RAY to recognize the sensors if they become unplugged Everything is working but the K MPH reading is way off The speed sensor magnet may be installed incorrectly Double check to make sure every...

Страница 64: ...he EX RAY Remove and properly dispose of the spent battery Install a new battery of the same make Make sure the POSITIVE POLE IS FACING UP Replace with common watch style battery CR2302 See Parts and...

Страница 65: ...5 419 1316 28 711 2233 17 432 1356 28 5 724 2273 17 5 445 1396 29 737 2313 18 457 1436 29 5 749 2353 18 5 470 1475 30 762 2393 19 483 1515 30 5 775 2433 19 5 495 1555 31 787 2472 20 508 1595 31 5 800...

Страница 66: ...light brightens the LCD display for night time driving Automatically comes on when power is applied to POWER input and speed sensor data is received BATTERY VOLTAGE The LCD displays voltage is based...

Страница 67: ...electric motor or gas engine has been running since last reset SENSORS The speed sensor works with the magnet to provide EX RAY wheel data A second temperature sensor provides criti cal motor tempera...

Страница 68: ...l mount 10mm BOLT Speed Sensor EXRAY UBOLT JAKES BRK Jakes Disc ONLY EXRAY display Univer sal mount 10mm BOLT Speed Sensor EXRAY UXRT 850E Fits ClubCar XRT 850 ELECTRIC only EXRAY Display Univer sal m...

Страница 69: ...d Sensor EXRAY MYAM Yamaha 1 71 Steer ing column Diameter EXRAY Display CNC Machined mount 10mm BOLT Speed Sensor EXRAY MCCP ClubCar 1 76 Plastic Steering column EXRAY Display CNC Machined mount 10mm...

Страница 70: ...CC XRT 850G CRT 850G Gas Hub Mount Hardware KIT UNIV BKT Universal Bracket mount w hardware KIT MEZ EZ 1 51 CNC Machined mount w HDWR KIT MEX RXV EZ 1 59 CNC Machined mount w HDWR KIT MCC CC 1 66 CNC...

Страница 71: ...R2032 Date Tire Size Vehicle Setting Temp Warning Yellow LED Temp Danger Red LED DC Warning Under Voltage Warning DC Danger Under Voltage STOP RES 1 2 Resolution Speed 71 Serial Number Purcahse Info T...

Страница 72: ...QUENTIAL DAMAGES ARISING FROM THE USE OR MISUSE OF OUR PRODUCTS EXCEPT SPECIFICALLY PROVIDED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES...

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