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420010399600  

MULTICALOR 170.1 -200.1 P AB 

EN

OPERATION OF BURNER WITH GAS

Dual fuel gas/light-oil fuel burners must always be adjusted for light-oil as first ignition. After having installed the bur-
ner, check the following points: - Burner’s power and protection fuses. – Motors connections. – That pipe length is the
suitable one and relevant sealing. – That the fuel type is suitable for the burner. – Thermostats connections and the
safety devices. – The direction of motors rotation. – The correct adjustment of motors protections. – That the nozzles
flow rates are the suitable ones related to boiler’s output. Connect a manometer to the light-oil
pump. When all the above conditions are met, it is possible to proceed with the first ignition of
the burner. Switch on the burner. The control box powers the light-oil pump, as well as the
fan, thus starting the prepurging phase of the combustion chamber with the max. air flow rate.
At the end of prepurging, the air damper gear motor sets to the 1st light-oil stage (Low flame)
whilst the control box powers the ignition transformer and opens the safety and the 1st stage
solenoid valves. The burner ignites in Low flame. After a safety period of 3 seconds from the ignition, the transformer is
switched off and after 10 seconds the air damper gear motor sets the burner to High flame (2nd stage). In case of a
faulty ignition, the control box switches the burners to lockout safety condition within 3 seconds. In this case, the bur-
ner must be rearmed manually. In order to obtain the best combustion it is necessary to adjust the burner in both Low
and High flame stages, according to the instructions supplied with (air damper gear motor and firing head adjust-
ments). During this phase, it is possible to manually switch from Low flame to High flame and back through the
High/Low manual selector switch. At the end of the adjustment operations, set the selector to High position. For a cor-
rect adjustment of the burner, it will be necessary to carry out some combustion analyses at the chimney. 

0

1

2

0 − STOP
1 − GASOLIO
2 − GAS

LIGHT-OIL

ADJUSTING THE COMBUSTION PROCESS

IMPORTANT:

to obtain the right adjustment of the combustion and thermal capacity it is important to analyze the

reducts of combustion with the aid of suitable instruments. The combustion and thermal capacity adjustment is done
simultaneously, together with the  analysis of the products of combustion, making sure that the measured values are sui-
table and that they comply with current safety standards. On this matter, please refer to the table and figure below.

THESE OPERATIONS MUST BE DONE BY PROFESSIONALLY-QUALIFIED TECHNICIANS.

ECCESSO D'ARIA (%)

FATTORE D'ARIA

10

10

20

30

40 50 60

70

80

90

100

200

300 400

500

600

700

800

900

1000

2000

1,1

1,15

1,2

1,2

1,2

1,25

1,3

15

20

25

30

SUGGESTED REFERENCE VALUES

Natural Gas

CO

2

9,6%

CO

<100 ppm

EXCESS AIR  (%)

AIR FACTOR  

RATED USEFUL CAPACITY  (KW)

M

Air

Gas

313

160

170

144

142

141

120

150

314

349

151

155

100

143

T

o

 

b

e

 s

upp

li

ed

 

b

y

 

t

he

 i

n

s

t

all

e

r

T

o

 

b

e

 s

upp

li

ed

 

b

y

 

t

he

 i

n

s

t

all

e

r

CONNECTION DIAGRAM FOR BURNERS WITH SEPARATE PILOT

(GAS TRAIN LANDIS VGD...)

107

100 

B

u

r

ne

r

107 

P

il

o

t

 

g

as 

f

il

t

e

r/

g

o

v

e

r

no

r

120 Air 

d

a

mp

e

r

141 

B

all valv

e

142 Gas 

f

il

t

e

r

143 A

n

t

ivi

b

ra

t

i

on

 

co

up

li

n

g

144 Gas 

g

o

v

e

r

no

r

150 

B

a

tt

e

r

f

l

y

 valv

e

151 Gas 

t

rai

n

 La

nd

is 

V

G

D

....

 

155 

P

il

o

t

 

g

as 

t

rai

n

160 

Kit 

t

i

g

h

t

ne

ss 

con

t

r

o

(

o

pt

i

on

al)

170 

Kit 

t

i

g

h

t

ne

ss 

con

t

r

o

f

o

p

il

o

t

 

g

as valv

e

 

(

o

pt

i

on

al)

313 Mi

n

.

g

as 

p

r

e

ss

u

r

e

 s

w

i

t

ch

 

314 Max

.

g

as 

p

r

e

ss

u

r

e

 s

w

i

t

ch

 

(

o

pt

i

on

al)

349 Air/

g

as 

d

a

mp

e

m

o

t

o

r

 

CONNECTION DIAGRAM FOR BURNERS WITH SEPARATE PILOT

(gas train Landis  VGD...)

100

Burner

107

Pilot gas filter/governor

120

Air damper

141

Ball valve

142

Gas filter

143

Antivibration coupling

144

Gas governor

150

Batterfly valve

151

Gas train Landis VGD.... 

155

Pilot gas train

160

Kit tightness control (optional)

170

Kit tightness control for pilot gas valve (optional)

313

Min.gas pressure switch 

314

Max.gas pressure switch (optional)

349

Air/gas damper motor

Содержание Multicalor 170.1 P AB

Страница 1: ...Multicalor 170 1 P AB Multicalor 200 1 P AB 230 400 V 50 Hz 420010399601 22 10 2013 BRUCIATORI MISTI GAS GASOLIO GAS LIGHT OIL DUAL BURNERS IT EN...

Страница 2: ...5 Regolazione della combustione p 5 Funzionamento apparecchiatura di controllo p 6 Circuito gas p 7 Regolazioni pressostati p 7 Regolazioni aria gas p 8 Regolazioni testa p 9 Controllo sistema di rive...

Страница 3: ...EC SUNTEC SUNTEC DIMENSIONI D INGOMBRO Modello Multicalor 170 1 200 1 Potenza termica max kW 1770 2150 kcal h 1 526 000 1 853 450 Potenza termica min kW 342 414 kcal h 295 000 356 900 Max portata gas...

Страница 4: ...n gas pressure switch 314 Max gas pressure switch optional 349 Air gas damper motor CONNECTION DIAGRAM FOR BURNERS WITH SEPARATE PILOT GAS TRAIN DUNGS MB DLE SCHEMA DI COLLEGAMENTO PER BRUCIATORI A GA...

Страница 5: ...n quanto sono gi regolate nel funzionamento a gasolio 0 1 2 0 STOP 1 GASOLIO 2 GAS REGOLAZIONE DELLA COMBUSTIONE METANO ATTENZIONE per ottenere una corretta regolazione della combustione e della porta...

Страница 6: ...preaccensione t3n tempo di postaccensione t4 intervallo prima del consenso al 2 stadio t10 Tempo disponibile per il segnale pressostato aria t11 Tempo d apertura programmato dal servocomando SA t12 Te...

Страница 7: ...o in kW del bruciatore procedere nel modo seguente Controllare al contatore la quantit di litri erogati e la durata in secondi della lettura quindi procedere al calcolo della portata secondo la seguen...

Страница 8: ...lle valvole gas sono comprese nel manuale delle rampe Bassa fiamma 4 Scegliere la posizione di primo stadio sul servocomando normalmente compresa tra 10 e 30 in base alla potenza di carico ridotto ric...

Страница 9: ...i fini di una corretta regolazione della combustione e della portata termica queste vanno eseguite contemporaneamente ad una analisi dei fumi da effettuarsi con strumenti appositi controllamndo che i...

Страница 10: ...el serbatoio Bitubo in aspirazione H m Lunghezza tubazioni m 0 0 5 1 2 3 3 5 14 mm 16 mm 16 18 20 25 29 31 29 33 37 44 52 55 J 7 H m 0 0 5 1 2 3 3 5 14 mm 16 mm 16 14 12 7 3 1 29 26 22 14 7 4 J 7 Lung...

Страница 11: ...pa INNESCO E REGOLAZIONE DELLA POMPA GASOLIO 1 ASPIRAZIONE 2 RITORNO 3 SFIATO E PRESA MANOMETRO 4 PRESA VUOTOMETRO 5 REGOLAZIONE PRESSIONE 6 ALL UGELLO 6 5 3 2 SUNTEC 1 4 SUNTEC J7 6 5 4 3 2 1 SUNTEC...

Страница 12: ...o Viscosit 5 cSt Velocit 2850 gpm Portata L h Portata della pompa Pressione bar IDENTIFICAZIONE DELLA POMPA Non tutte le combinazioni sono disponibili Contattare Suntec J regolazione della pressione C...

Страница 13: ...mentare le misure della pompa quando si sceglie la capacit dell ingranaggio Viscosit 5 cSt Velocit 2850 gpm Portata L h Portata della pompa Pressione bar UGELLO PRESSIONE POMPA bar GPH 10 11 12 13 14...

Страница 14: ...proporzionata alla potenzialit della caldaia Montare un manometro gasolio sulla pompa stessa Quando tutte queste condizioni sono veri ficate e soddisfatte si pu procedere alla prima accensione del br...

Страница 15: ...ormatore di accensione Verificare l apparecchiatura di sicurezza IL BRUCIATORE SI ACCENDE E DOPO IL TEMPO DI SICUREZZA VA IN BLOCCO Controllare fase e neutro che siano collegati correttamente Controll...

Страница 16: ...of the burner p 18 Adjusting combustion process p 18 Control box up cycle p 19 Gas circuit p 20 Adjusting pressure switch p 20 Adjusting air gas p 21 Adjusting combustion head p 22 Detector current p...

Страница 17: ...ral gas Nm3 h 178 216 Min capacity Natural gas Nm3 h 34 42 Gas pressure Natural gas mbar 20 700 23 700 Max capacity light oil kg h 150 182 Min capacity light oil kg h 29 35 Voltage 50 Hz V 230 400 230...

Страница 18: ...3 Min gas pressure switch 314 Max gas pressure switch optional 349 Air gas damper motor CONNECTION DIAGRAM FOR BURNERS WITH SEPARATE PILOT GAS TRAIN DUNGS MB DLE CONNECTION DIAGRAM FOR BURNERS WITH SE...

Страница 19: ...ent operations set the selector to High position For a cor rect adjustment of the burner it will be necessary to carry out some combustion analyses at the chimney 0 1 2 0 STOP 1 GASOLIO 2 GAS LIGHT OI...

Страница 20: ...LP Air pressure switch LR Load controller M Fan motor R Control thermostat pressurestat SA Actuator STB Safety limit thermostat Si External pre fuse t Time W Limit thermostat pressure switch Z Ignitio...

Страница 21: ...Note The pressure measured at pressure port E must be within the limits of the pressure switch working range If not loose the locking nut of screw F and gradual ly turn the same clockwise to reduce th...

Страница 22: ...ollows to adapt the burner output to the boiler High flame 1 Bring the burner in high flame air inlet must be set at 75 maximum opening position To adjust air capacity operate on the combustion head p...

Страница 23: ...correct combustion and thermal output adjustments these must be carried out together with a combustion analysis to be executed through suitable devices taking care that the values are the correct one...

Страница 24: ...ength of the pipework all the staight parts curves up and down pipes must be taken into consideration The static suction height is the distance between the stan ding valve and the axis of the burner p...

Страница 25: ...ice PRIMING AND ADJUSTMENT OF OIL PUMP 1 INLET 2 RETURN 3 BLEED AND PRESSURE GAUGE PORT 4 VACUUM GAUGE PORT 5 PRESSURE ADJUSTMENT 6 TO NOZZLE 6 5 3 2 SUNTEC 1 4 SUNTEC J7 SUNTEC AJ 6 C C 6 5 4 3 2 1 S...

Страница 26: ...ot oversize the pump when selecting the gear capacity Capacity L h Pump capacity PUMP IDENTIFICATION Not all model combinations are available Consult your Suntec representative J Pressure regulation G...

Страница 27: ...margin Do not oversize the pump when selecting the gearcapacity Capacity L h Pump capacity NOZZLE PUMP PRESSURE bar GPH 10 11 12 13 14 15 16 2 50 9 50 9 97 10 41 10 83 11 24 11 64 12 02 3 00 11 40 11...

Страница 28: ...otation direction The correct calibration of the motor s thermal protection When all the above mentioned conditions are checked and accomplished it is possible to go on with burner s tests Power the b...

Страница 29: ...n transformer Check the control box THE BURNER IGNITES THEN STOPS AFTER THE SAFETY TIME Check that phase and neutral are connected in the right way Check gas solenoid valve Check the position of ionis...

Страница 30: ...CONTROLE D ETANCHEITI CONTROL DE ESTANQUIDAD PREDISPOSICION PREVU POUR LE PREDISPOSED LEKAGE CONTROL PREDISPOSIZIONE CONTROLLO DI TENUTA YVGS T P SPGmin SAMA 1 2 3 0 3 M MV U V W KMV R S T NO FMV SAL...

Страница 31: ...E ELECTROVALVULA GAS DE 1 LLAMA ELETTROVALVOLA GAS DI SICUREZZA COMMUTATORE MANUALE AUTOMATICO INTERRUPTEUR MANUEL AUTOMATIQUE CONMUTADOR MANUAL AUTOMATICO ELECTROVANNE GAZ PETITE ALLURE FIRST STAGE G...

Страница 32: ...200 1 P AB IT EN 11 2 8 9 10 12 40 41 Multicalor 170 1 AB Multicalor 200 1 AB 4 5 6 16 38 28 7 1 29 30 31 32 33 34 35 36 37 51 50 49 48 46 45 43 44 47 42 3 0 I 13 39 14 15 18 17 19 20 25 24 22 21 0 GA...

Страница 33: ...4 72 65323149 65323149 27 RELE FINDER 5532 65323139 65323139 28 FOTOCELLULA SIEMENS QRA2 65320075 65320075 29 CAVI ACCENSIONE 65320946 65320946 30 ELETTRODI ACCENSIONE 65325155 65325155 31 TUBO SUPPOR...

Страница 34: ...H B528 65322181 65322181 26 RELAY BASE FINDER 94 72 65323149 65323149 27 RELAY FINDER 5532 65323139 65323139 28 UV CELL SIEMENS QRA2 65320075 65320075 29 IGNITION CABLE 65320946 65320946 30 IGNITION E...

Страница 35: ...pag 35 420010399601 MULTICALOR 170 1 200 1 P AB IT EN...

Страница 36: ...pag 36 420010399601 MULTICALOR 170 1 200 1 P AB IT EN...

Страница 37: ...pag 37 420010399601 MULTICALOR 170 1 200 1 P AB IT EN...

Страница 38: ...ili senza pregiudicarne le caratteristiche principali ECOFLAM BRUCIATORI S p A reserves the right to make any adjustments without prior notice which it considers necessary or useful to its products wi...

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