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16

5 INCH CHIPPER/SHREDDER/BLOWER

SERVICE & MAINTENANCE

WARNING

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE, 

AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

The chipping blades should clear the anvil by 1/16 to 

1/8". Check the clearance every 8 hours of operation and 

adjust if needed. The chipping anvil is reversible. All four 

sides of the anvil can be used for chipping.

To adjust the anvil:

1.  Loosen and remove the 3/8" carriage bolt securing 

the knife access cover. 

2.  Open the knife access cover exposing the chipper 

shredder compartment.

3.  Remove the dust cover on the front side of the 

machine.

4.  Remove the belt guards on the rear of the machine. 

(PTO models, remove the joint shield first).

5.  Loosen the set screws holding the lock collars on the 

front and rear 2-bolt flange bearings.

6.  Use a punch and hammer to tap the lock collars 

directly opposite normal rotation. 

(On the front side, 

tap punch in a CW rotation. On the rear side, tap 

punch in a CCW rotation.)

7.  Using a rubber mallet, tap the end of the rotor shaft 

to obtain 1/16" to 1/8" clearance. Rotate the rotor and 

check the clearance on all chipping blades.

CHIPPER

BLADE

ANVIL

1/16-

1/8"

Figure 5.4, Chipper Blade and Anvil Clearance

5.9 SETTING BLADE CLEARANCE

8.  Once clearance has been set, the lock collars must 

be replaced and retightened. Using a punch and a 

hammer, rotate the lock collars in the direction of 

shaft  rotation  (i.e.  counter-clockwise  on  the  rear 

bearing and clockwise on the front bearing) and set 

them with a positive hammer tap. Tighten the lock 

collar set screws.

9.  Loosen the set screws holding the belt pulley on 

the rotor shaft. Move the pulley on the shaft so it is 

aligned with the engine drive pulley (towable models) 

or PTO drive pulley (PTO models). The pulley should 

be moved an equal but opposite amount that the rotor 

was moved.

10. Insure the pulley drive key is completely seated under 

the pulley and tighten the set screws.

11.  Check pulley alignment by laying a straight-edge 

across the pulley faces. Pulley faces should line up. 

If  not,  determine  which  pulley  to  adjust  and  repeat 

alignment check. 

12. 

Replace the (joint shield PTO models only) belt guard 

and plastic bearing cap.

Feeding too large or too much material at once may plug 

the chipper. To clear a plugged rotor, proceed as follows:
1.  Move tractor throttle to slowest positions, disengage 

PTO lever and allow machine to come to a complete 

stop. Shut off tractor.

2.  Loosen and remove the 3/8" carriage bolt securing 

the chipper access cover. 

3.  Open the knife access cover, exposing the chipper 

shredder compartment.

4.  Clean the debris out of the shredding rotor and/or 

chipper top discharge area and tube. Turn the rotor 

by hand to be sure it is free to rotate.

5.  Restart tractor and resume operation.

If the machine becomes plugged, shut off the engine, 

disconnect the spark plug wire and allow the machine 

to come to a complete stop before clearing debris. 

Do not operate machine without proper guards and 

screens in place.

WARNING

5.10 CLEARING A PLUGGED ROTOR

Содержание Bear Cat SC5540B

Страница 1: ...OWNER S MANUAL bearcatproducts com ENGLISH PN 13989 00 Rev 010113 Companion to 13990 00 Range D00001 Current SC5540B 540 PTO 5 INCH CHIPPER SHREDDER BLOWER...

Страница 2: ...hine will have either a serial number or vehicle identification number VIN VINs are located on the left side of the trailer frame near the hitch They are 17 digit numbers of the format 5VJAA001XXWXXXX...

Страница 3: ...ormal wear items including but not limited to batteries bearings belts pulleys filters chipper blades shredder flails or knives 3 This warranty does not cover normal maintenance service or adjustments...

Страница 4: ...ERATION 11 4 1 STARTING THE CHIPPER 11 4 2 STOPPING THE CHIPPER 11 4 3 SHREDDER ADJUSTER 11 4 4 CHIPPER OPERATION GUIDELINES 12 5 SERVICE MAINTENANCE 13 5 1 MAINTENANCE SCHEDULE 13 5 2 ROTOR LOCK 14 5...

Страница 5: ...Keep safety decals clean and legible Replace missing or illegible safety decals 4 Obtain and wear safety glasses and use hearing protection at all times when operating this machine 5 Avoid wearing loo...

Страница 6: ...If the machine becomes clogged the cutting mechanism strikes any foreign object or the machine starts vibrating or making an unusual noise shut off machine immediately and make sure all moving parts h...

Страница 7: ...ns on PTO safety decals 2 Stay alert and pay attention when PTO is operating 3 Keep bystanders especially children away from PTO driveline 4 Check the driveline to ensure it is attached securely to th...

Страница 8: ...ger than 3 4 into shredder or machine damage may occur 7 PN 12176 Keep hands and feet out of inlet and discharge openings while machine is operating to avoid serious personal injury Stop and allow mac...

Страница 9: ...w correspond to the decals in Section 1 6 Make certain that all safety and operating decals on this machine are kept clean and in good condition Decals that need replacement must be applied to their o...

Страница 10: ...his machine shut off power source disengage the hydraulics remove ignition key and make sure all moving parts have come to a complete stop WARNING 2 2 ATTACH SHREDDER CHUTE TRAY 1 Attach the shredder...

Страница 11: ...under discharge handle 5 Lubricate the chute by applying grease to the grease zerk at the base of the chute Rotate the chute and apply grease until the chute rotates freely 6 Rotate the tube 360 degre...

Страница 12: ...rking distance between the tractor PTO shaft and the drive shaft of the machine 3 Pull the driveline apart so the two pieces are separated Attach the 6 splined connector for the outer tube to the trac...

Страница 13: ...ES TO TRACTOR There are two electrical wires red and white that come wrapped around the three point PTO connector Connect the red wire to a 12 volt power source such as the alternator or the battery G...

Страница 14: ...discharge lock The discharge tube can be further adjusted by rotating the discharge cap Loosen the knobs located on both sides of the discharge cap and adjust to desired angle retighten both knobs 5 P...

Страница 15: ...ded material can be diverted into a container or onto the ground 4 1 STARTING THE CHIPPER 1 Connect PTO driveline to tractor as described in Section 2 4 2 Adjust 3 point top link so the chipper sits l...

Страница 16: ...Chipping dead dry material will create heat and dull the chipping blades quicker 9 ALWAYS feed brush from the side of the chipper chute rather than from the front Step aside to avoid being hit by the...

Страница 17: ...and external nuts and bolts Check tightness Chipper anvil Check clearance and re torque to 75 ft lbs 1 Chipper blades Check sharpness and re torque to 25 ft lbs 2 Shredder knives Check condition Entir...

Страница 18: ...ails especially when chipping green branches Before you sharpen the chipping blades check for permanent damage Replace the blade if There are cracks broken corners or nicks greater than 1 8 see below...

Страница 19: ...ing times and cool with water or some type of liquid coolant 5 Remove an equal amount off each blade to maintain rotor balance 6 Small imperfections such as nicks and burrs on the flat side of the bla...

Страница 20: ...rotation i e counter clockwise on the rear bearing and clockwise on the front bearing and set them with a positive hammer tap Tighten the lock collar set screws 9 Loosen the set screws holding the be...

Страница 21: ...rt the rotor to prevent it from falling or shifting as the shaft is removed WARNING 2 Open the access cover exposing the chipper shredder compartment 3 Loosen the bushing bolts holding the drive pulle...

Страница 22: ...ling can lead to excessive heat and or unseating of the seals Add grease slowly and under light pressure Whenever possible rotate bearing slowly while lubricating NOTE Lubricate the machine periodical...

Страница 23: ...clearance to recommended distance Shredder requires excessive power or stalls Obstructed discharge Use branch or similar object to clear discharge tube Plugged rotor Clear rotor feed material into sh...

Страница 24: ...loose or broken Replace belt or spring Obstructed discharge Use branch or similar object to clear discharge tube Plugged rotor Clear rotor feed material into shredder more evenly Cannot engage belt I...

Страница 25: ...TWO SHAFT SIX SHAFT ONE DESCRIPTION ENGLISH METRIC Machine Dimensions L W H 49 48 78 125 cm 122 cm 198 cm Weight 720 lbs 326 kg Maximum Chipper Capacity 5 diameter 12 7 cm diameter Chipper Blades 4 re...

Страница 26: ...e specified in this manual When using locking elements increase torque values by 5 BOLT DIAMETER A BOLT TORQUE SAE 2 SAE 5 SAE 8 NM FT LB NM FT LB NM FT LB 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 2...

Страница 27: ...LOWER ENGLISH Section 8 OPTIONS Shredder Knife Kit 70972 Chipper Blade Kit 72493 PART NUMBER DESCRIPTION 70972 KIT SHREDDER KNIVES 71930 00 KIT 6 LOW PROFILE DISCHARGE 72493 KIT CHIPPER BLADE Low Prof...

Страница 28: ...ECHO Bear Cat bearcatproducts com 237 NW 12th Street West Fargo ND 58078 0849 Phone 701 282 5520 Toll Free 888 625 4520 Fax 701 282 9522 E mail service bearcatproducts com sales bearcatproducts com...

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