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Options and Maintenance:
Lens Cleaning
Occasional cleaning of the lenses will ensure optimum light output. Take care when cleaning lenses - although tough, polycarbonate
scratches easily. Clean the lens and base with soap and water or a lens polish using a soft cloth. Do not use solvents as they may damage
the polycarbonate.
Lens Removal and Installation
1. Uninstall the lens clips using a flat blade screwdriver.
2. Insert the screwdriver into the gap along the lens edge, and twist the screwdriver to lift the lens.
3. When finished, reinstall making sure the lens gasket is not damaged or folded. Replace the clips by hooking into the bottom lens slot and
pressing the upper portion into the clip pocket.
LED Module Removal and/or Replacement
1. Remove screw(s) securing the mounting bracket to the extrusion.
2. Lift the light head assembly and disconnect wiring at the connectors.
3. Remove screw(s) securing the light head assembly to the mounting bracket.
4. During re-assembly, repeat the prior steps in reverse order. Torque screw(s) securing the light head assembly to the mounting bracket
using 10 in-lbs. Torque screws securing the mounting bracket to the extrusion using 50 in-lbs.
Troubleshooting:
All lightbars are thoroughly tested prior to shipment. However, should you encounter a problem during installation or during the life of the product, follow the
guide below for troubleshooting and repair information. If the problem cannot be rectified using the solutions given below, additional information may be
obtained from the manufacturer – contact details are at the end of this document.
PROBLEM
POSSIBLE CAUSE
SOLUTION
Does not function
Poor power or ground connection
In CC Lightbars, a green light on the central
control board should flash when power is
first applied to the bar and during flash pat
-
tern selection.
Blown fuse
Check wiring, replace fuse
Incorrect flash patterns
Wrong flash configuration
Cycle through flash patterns according to
the supplied wire key and wiring instruc-
tions section of this installation guide.
NOTE:
Operating the vehicle without the outer lens installed on the product may result in damage that will NOT be
covered under the warranty.
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