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XRGI® COMMISSIONING INSTRUCTION

VERSION 1.0 2019

5

2.3 

G E N E R A L   S A F E T Y   I N F O R M AT I O N

Only a certified, skilled installer who has undergone special training for the XRGI® system through EC POWER may commission the 
XRGI® system. During installation and commissioning, the skilled installer must observe the existing rules, regulations and guidelines.
The skilled installer also assumes responsibility for the proper installation and commissioning.

Please observe the following safety instructions for protection against electric shock, injury and fire risks:

 

Only use the XRGI® system for its intended use.

 

Install the XRGI® system on a stable foundation.

 

Before commissioning the XRGI® system, ensure that the on-site mains voltage matches the line voltage specified on the ma-
chine‘s rating plate. Ensure compliance with the mains voltage specified by the manufacturer when using or replacing mains 
voltage cables on the XRGI® system. Never handle the mains plug with wet hands.

 

Ensure that the power cable is undamaged. Any rough or sharp-edged object has the potential to damage the cable. Replace 
damaged cables immediately.

 

Only connect the cable when the XRGI® system is switched off.

 

Take care to ensure that the supply line or extension cable is not damaged by being run over, crushed, stretched or similar. Protect 
cables from heat, oil and sharp edges. Ensure that all cabling has the diameter given in the XRGI® manual and is splash-proof. 
Ensure that cables are not in permanent contact with water.

 

Always use the manufacturer‘s original accessories and spare parts for the XRGI® system.

 

Do not wear any jewellery or clothing that could become caught in the machine‘s moving parts.

 

Protect electrical equipment from humidity and rain and never immerse it in water. Do not use in a humid environment or in 
areas with high levels of atmospheric humidity.

 

Your reaction speed can be adversely affected by the consumption of alcohol, medicines and drugs, and also by illness, fever and 
tiredness. Do not use the XRGI® system if this is the case.

 

Keep children away from the XRGI® system at all times. Only allow persons who have been trained in the handling of the system 
or who have provided evidence of their ability to operate it and who have been expressly authorised to operate the XRGI® system. 
Do not allow children or young people to operate the XRGI® system. In addition, persons with limited physical, sensory or mental 
capabilities, or lack of experience and/or knowledge, are prohibited from operating the XRGI® system unless they are supervised 
or instructed in how to operate the XRGI® system by a person responsible for their safety.

 

Never reach into the Power Unit with bare hands or other materials when the machine is running.

 

Never use water to clean the XRGI® system. Never use solvents, turpentine, petrol, abrasive cleaning agents or similar. Ensure that 
all parts have dried out thoroughly before commissioning the system.

 

Only allow qualified skilled personnel authorised by EC POWER to perform repairs on the XRGI® system.

 

Only allow trained skilled personnel to remove the housing of the XRGI® system.

 

If safety equipment has to be removed to permit work on the XRGI® system, then only switch on the XRGI® system when all the 
safety equipment has been refitted and checks have been made that it is working properly.

 

Never start up the XRGI® system with faulty safety equipment or with safety equipment removed (turn off the master switch). 
Immediately replace or dismantle defective safety equipment.

Lightning protection in buildings

The installation of lightning conductors in buildings containing gas installations and sensitive electronics must comply with the 
general conditions, supplementary conditions and the requirements in various sections of the Electrical Specification and is strongly 
recommended by EC POWER.
The equipotential bonding (see point 3.3.6) additionally contributes to the comprehensive protection of the XRGI® system against 
lightning strikes.

If the safety devices are disabled, bridged, manipulated, damaged or removed, or if the XRGI® system is operated 
with defective safety devices, there is a risk of injury.
Safety devices must not be manipulated or disabled.

Содержание XRGI 6

Страница 1: ...VERSION 1 0 2019 01DOC1075 01 COMMISSIONING INSTRUCTION...

Страница 2: ......

Страница 3: ...BY IMPROPER USE OF AND OR UNSUITABLE TOOLS 9 2 3 12 MODIFICATIONS IN THE VICINITY OF THE XRGI SYSTEM 9 2 3 13 OPERATION WITH LIQUID GAS 9 2 3 14 WORKING ON THE ELECTRICAL SYSTEM 10 2 3 15 SAFETY EQUIP...

Страница 4: ...N 35 5 2 8 GAS AIR MIXTURE ADJUSTMENT 35 5 2 9 MODEM CALL 36 5 2 10 COMPLETION 36 6 COMMISSIONING XRGI 20 37 6 1 INSTALLATION CHECK 37 6 2 COMMISSIONING 37 6 2 1 BLEEDING 38 6 2 2 ELECTRONICS COMPARTM...

Страница 5: ...g iQ CONTROL PANEL The iQ Control Panel has two rating plates These are located on the inside of the iQ Control Panel door and on the left side of the iQ Control Panel below the main switch disconnect...

Страница 6: ...G This warning symbol refers to a potentially dangerous situation that could lead to serious personal or fatal injury 2 2 I N T E N D E D U S E The intended use includes compliance with the applicabl...

Страница 7: ...s Do not use the XRGI system if this is the case Keep children away from the XRGI system at all times Only allow persons who have been trained in the handling of the system or who have provided eviden...

Страница 8: ...y Immediately inform the gas supply company even if there is only a slight smell of gas and you cannot locate identify the origin of the smell If you smell gas from areas you cannot access directly im...

Страница 9: ...switch disconnecter red switch is located on the left hand side of the iQ Control Panel When it is switched on there is a risk of you getting an electric shock if touching any of the control component...

Страница 10: ...ls dry cleaning premises etc then the supply of combustion air has to be solely supplied from an uncontaminated area 2 3 9 M O D I FI C AT I O N S TO T H E X R G I S YS T E M CO M P O N E N T S Do not...

Страница 11: ...rain pipe for the heating water Structural objects that could affect the operational safety of the XRGI system 2 3 13 O P E R AT I O N W I T H L I Q U I D G A S Venting the liquid gas tank when instal...

Страница 12: ...switch disconnecter Sound insulation panels all casing panels Makesurethatthewarninginformationlabels stickers ontheXRGI systemarealwaysclearlyvisible undamagedand complete Replace damaged or dirty w...

Страница 13: ...ly allow personnel trained and authorised by EC POWER to perform regular servicing on the unit in accordance with the current servicing instructions Warranty exclusions The guarantee excludes damage o...

Страница 14: ...XRGI COMMISSIONING INSTRUCTION VERSION 1 0 2019 12...

Страница 15: ...as site connections Flue gas site connections Electrical connections All relevant steps for the installation check are included in the commissioning protocol as part of the service booklet 3 2 CO M M...

Страница 16: ...rcuit at the air pot on the Power Unit Attach a hose to the bleed screw to divert any leaking XRGI Engine Coolant and then use an 11 mm wrench to loosen the bleed screw Bleed until only XRGI Engine Co...

Страница 17: ...g process is completed refill XRGI Engine Coolant to the max imum mark TECHNICIAN LOGIN 1 1 ID no Password 00000 00000 Log in TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q n...

Страница 18: ...r interface M O D E M S E T T I N G S Move the cursor to Obtain an IP addr automatically by using the buttons and press OK on the user interface to activate the field Select Yes or No by using the but...

Страница 19: ...CY RESPONSE 6 6 Type Frequency treshold Droop setting Activation delay Reg belov min load Return gradient Reference power 50 40 Hz Rated power Continue 0 0 Sek 10 10 0 G98 2018 The XRGI 6 system is de...

Страница 20: ...on the user interface The correct maintenance interval for the XRGI system will be displayed TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q network statistics Production PRO...

Страница 21: ...ge by using the buttons Move the cursor to Desired production by using the buttons and press OK on the user interface to activate the field Change the value to 4 0 kW by using the buttons Press ESC to...

Страница 22: ...er Unit s electronics com partment and replace the cover on the Q Heat distributor 3 2 8 M O D E M C A L L MAIN MENU 1 1 Start Stop Heat pumps Technician Settings Operating info Storage status Modem c...

Страница 23: ...as site connections Flue gas site connections Electrical connections All relevant steps for the installation check are included in the commissioning protocol as part of the service booklet 4 2 CO M M...

Страница 24: ...rcuit at the air pot on the Power Unit Attach a hose to the bleed screw to divert any leaking XRGI Engine Coolant and then use an 11 mm wrench to loosen the bleed screw Bleed until only XRGI Engine Co...

Страница 25: ...process is completed refill XRGI Engine Coolant to the max imum mark TECHNICIAN LOGIN 1 1 ID no Password 00000 00000 Log in TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q ne...

Страница 26: ...Move the cursor to Obtain an IP addr automatically by using the buttons and press OK on the user interface to activate the field Select Yes or No by using the buttons Yes The IP address is obtained a...

Страница 27: ...2018 FREQUENCY RESPONSE 6 6 Type Frequency treshold Droop setting Activation delay Reg belov min load Return gradient Reference power 50 40 Hz Rated power Continue 0 0 Sek 10 10 0 G98 2018 The XRGI 9...

Страница 28: ...he user interface The correct maintenance interval for the XRGI system will be displayed TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q network statistics Production PRODUCTI...

Страница 29: ...cursor to Desired production by using the buttons and press OK on the user interface to activate the field Change the value to 6 0 kW by using the buttons Press ESC to save the entry Allow the XRGI s...

Страница 30: ...nics com partment and replace the cover on the Q Heat distributor 4 2 8 M O D E M C A L L MAIN MENU 1 1 Start Stop Heat pumps Technician Settings Operating info Storage status Modem call Finally check...

Страница 31: ...ctions Gas site connections Flue gas site connections Electrical connections All relevant steps for the installation check are included in the commissioning protocol as part of the service booklet 5 2...

Страница 32: ...ircuit at the air pot on the Power Unit Attach a hose to the bleed screw to divert any leaking XRGI Engine Coolant and then use an 11 mm wrench to loosen the bleed screw Bleed until only XRGI Engine C...

Страница 33: ...ing process until you are sure that no more air is in the engine Once the bleeding process is completed refill XRGI Engine Coolant to the max imum mark 5 2 2 E L E C T R O N I C S CO M PA R T M E N T...

Страница 34: ...sor to the address you want to change by using the buttons and press OK on the user interface Change the address by using the buttons and press ESC to save the entry Go to the next page by using the b...

Страница 35: ...component FREQUENCY RESPONSE 6 6 Type G98 2018 FREQUENCY RESPONSE 6 6 Type Frequency treshold Droop setting Activation delay Reg belov min load Return gradient Reference power 50 40 Hz Rated power Co...

Страница 36: ...elay No start Forced standby Fire alarm OK INACTIV OK INACTIV INPUTS 1 3 Aux alarm Gas alarm Prot eng switch T1 T2 T2 Oil pressure OK OK NO PRESSURE COLD COLD COLD OK 5 2 4 M A I N T E N A N C E 5 2 5...

Страница 37: ...0 0 kW 3 Wh 0 On 5 2 7 P R O D U C T I O N In the technician menu move the cursor to Production by using the but tons and press OK on the user interface C H E C K I N G T H E D I R E C T I O N O F R O...

Страница 38: ...0 Step 144 NOX GAS AIR MIXTURE 7 2 7 2 7 2 7 2 6 2 5 8 6 0 200 ppm 5 2 10 CO M P L E T I O N Once all values have been adjusted correctly close the Power Unit s electronics com partment and replace th...

Страница 39: ...Gas site connections Flue gas site connections Electrical connections All relevant steps for the installation check are included in the commissioning protocol as part of the service booklet 6 2 CO M M...

Страница 40: ...ircuit at the air pot on the Power Unit Attach a hose to the bleed screw to divert any leaking XRGI Engine Coolant and then use an 11 mm wrench to loosen the bleed screw Bleed until only XRGI Engine C...

Страница 41: ...g process is completed refill XRGI Engine Coolant to the max imum mark 6 2 2 E L E C T R O N I C S CO M PA R T M E N T Remove the cover for the electronics compartment on the Power Unit with a 5 mm Al...

Страница 42: ...sor to the address you want to change by using the buttons and press OK on the user interface Change the address by using the buttons and press ESC to save the entry Go to the next page by using the b...

Страница 43: ...ctions of the respective component FREQUENCY RESPONSE 6 6 Type G98 2018 FREQUENCY RESPONSE 6 6 Type Frequency treshold Droop setting Activation delay Reg belov min load Return gradient Reference power...

Страница 44: ...he user interface The correct maintenance interval for the XRGI system will be displayed TECHNICIAN MENU 1 1 Log System info IO status Heat pumps Configuration Q network statistics Production PRODUCTI...

Страница 45: ...r Desired production to 20 0 kW Use the buttons to move to the page Heat Status Monitor the operating temperatures of the XRGI system PRODUCTION 1 3 Current production Total Generator Desired producti...

Страница 46: ...s Modem call Finally check whether the XRGI system sends data correctly via internet connection to the EC POWER service database In order to test the internet connection or to update the service datab...

Страница 47: ...XRGI COMMISSIONING INSTRUCTION VERSION 1 0 2019 45 N OT E S...

Страница 48: ...XRGI COMMISSIONING INSTRUCTION VERSION 1 0 2019 46 N OT I Z E N...

Страница 49: ......

Страница 50: ...01DOC1075 01 09 2019 CO M M I S S I O N I N G I N S T R U C T I O N...

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