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42

PT UNIT USER MANUAL   

APRIL 2023   www.eaton.com.cn

Appendix B - Troubleshooting

Symptom

Probable Cause

Possible Solutions

Reference

The Trip Unit Status LED is not blinking.

Current is not flowing through the circuit 

breaker sensors to the trip unit.

C24 Vdc and ground of auxiliary 

power to circuit breaker terminals 19 

and 20 and observe the status LED.

Breaker trips and reports ground fault.

There actually is a ground fault.

Find the location of the fault.

In three-pole, four-wire residual sys-

tems, the neutral current sensor may 

not have the correct ratio or be properly 

connected.

Check the ground fault setting is residual 

or source/zero ground. Check and make 

sure that the connections from the 

neutral current sensor to the breaker are 

not reversed.

See Sections 4.4 - 4.5: Ground Fault 

Settings and Ground Fault Sensing.

High inrush phase currents may cause 

fictitious ground pickup momentarily.

If the zone selective interlocking (ZSI) 

function is employed, connect a jumper 

from Zin to Zout to provide some time 

delay.

See Section 4.9:

Zone Selective Interlocking.

The trip unit is malfunctioning.

Replace the trip unit.

Breaker trips too rapidly on ground fault 

or short delay (zone selective interlocking 

not used).

ZSI function is ON.

Check whether the ZSI setting in the 

Setting menu is OFF.

See Section 4.9:

Zone Selective Interlocking.

The trip unit settings are not correct. Is 

I

2

t Slope or Flat selected?

Change the Ground Fault or Short Delay 

Times Settings.

See Section 4.2: Short Delay Pickup 

Settings. See Sections 4.4 -4.5: Ground 

Fault Settings and Ground Fault Sensing.

The trip unit is malfunctioning.

Replace the trip unit.

The breaker trips too rapidly and reports 

long delay fault.

Long Time Thermal Memory Function is 

selected.

Disable the Long Time Thermal Memory 

for Long Delay Times setting.

See Section 4.1: Long Delay Pickup and 

Time Setting.

The trip unit settings are not correct.

Change the Long Delay settings.

See Section 4.1: Long Delay Pickup and 

Time Setting.

The primary injection current source is 

not putting out the correct current.

Primary injection testing pickup and trip 

times are not correct.

Use an oscilloscope with a current probe 

to accurately verify current val-ues, 

times, and that there are no inrush 

spikes of current observed.

Single Phase Testing.

When testing single phase, the current 

can “bleed” into other un-energized 

phases and reduce the value of current 

in the testing phase.

It is possible, when using the high cur-

rent “pulse” testing technique, to cre-ate 

a long time thermal memory trip as a 

result of the cumulative action of the 

short duration currents.

Disable the Long Time Thermal Memory 

feature for Long Delay Time setting.

See Section 4.1: Long Delay Pickup and 

Time Setting.

Precise pickup levels are difficult to 

control and repeat for primary injection 

testers as high current levels.

Use functional current testing (remote) 

via USB/PTM.

See Section 8.2: Functional Current 

Testing (Remote) via USB/ PTM.

See Section 3.3: Pickup/Cause of Trip 

Indicators.

Cause of Trip LEDs are blinking and 

breaker is closed.

The trip unit was not reset from a 

previous event.

Depress the Reset pushbutton to clear 

the LED or test flashing.

The battery voltage is too low to reset the 

latch circuit on the cause of trip LEDs.

Replace the battery.

See Section 9.1: Replacing the Battery.

Appendix B - Troubleshooting

Table B1. Troubleshooting

Содержание PT 10

Страница 1: ...al Power Trip PT Units Instruction Manual MN013018SC Instructions apply to CCC new generation IZM61 series air circuit breaker CCC new generation IZM65 series air circuit breaker CCC new generation IZ...

Страница 2: ...Functionality 9 3 4 Pickup Cause of Trip Indicator 9 3 5 Rotary Switches PT10 only 10 3 6 Reset Button 10 3 7 Door 10 3 8 USB 10 3 9 Battery 10 3 10 In Ratings 10 3 11 Side Labels 10 4 PT PROTECTION S...

Страница 3: ...NDARYWIRINGTERMINALSASSOCIATEDWITHTHEPTTRIPUNIT 22 9 TESTING THE TRIP UNIT AND CIRCUIT BREAKER 22 9 1 Functional Opening Test Local via Display 22 9 2 Simulated Current Test Remote via USB PTM Configu...

Страница 4: ...ct the circuit breaker before performing maintenance or tests Any tripping operation will cause disruption of service and possible personal injury resulting in the unnecessary switching of connected e...

Страница 5: ...ed by the current rating and user selected protection settings There is no mechanical or direct magnetic action between the primary current side and the mechanical tripping parts of the circuit breake...

Страница 6: ...etermine the current through the circuit breaker The mechanical action required to initiate tripping of the circuit breaker is provided by a special low energy trip actuator This trip actuator is an i...

Страница 7: ...nit Type Catalog Number Protection style LCD Rotary switch Ground fault Modbus RTU Zone inter lock Relay output Digital input PT 10 PT10 LSI PT10G LSIG PT 20 PT20 LSI PT20G LSIG PT20C LSI PT20GC LSIG...

Страница 8: ...ds 0 05 0 1 0 2 0 3 0 4 0 5 0 05 0 5 Adjustable step is 0 01 Zone Interlock Enable Disable Instantaneous Protection Instantenous x In Off 2 4 5 6 7 8 10 12 15 Off 2 15 Adjustable step is 0 1 Neutral P...

Страница 9: ...1 65500 adjustable Interval of 1 Reverse Power Delay s 1 300 adjustable Interval of 1 Frequency Protection Over frequency Pickup Hz 40 70 adjustable Interval of 1 When Phase A phase voltage exceeds 1...

Страница 10: ...it Accuracy Notes VAB VBC VCA Volts 0 5 of Reading Line to Line Voltage Minimum VAB VBC VCA Volts 0 5 of Reading Group values held until reset Maximum VAB VBC VCA Volts 0 5 of Reading Group values hel...

Страница 11: ...y Total kWh 2 5 of Reading Forward reverse Real Energy Net kWh 2 5 of Reading Forward reverse Real Energy Forward kWh 2 5 of Reading Delivered by source to load Real Energy Reverse kWh 2 5 of Reading...

Страница 12: ...rm Over temperature alarm Clock error See Appendix B Troubleshooting for details When the status indicator remains off there is no auxiliary power applied or insufficient primary current to power the...

Страница 13: ...ions from the main menu Each submenu can be accessed by highlighting the appropriate submenu by pressing the Down or Up Arrow buttons then the Enter button 3 3 Password Protection Functionality The cy...

Страница 14: ...monitor the trip unit A USB connection will also typically provide power from the host side of the USB cable to power up the trip unit when another source of auxiliary power is not available This con...

Страница 15: ...t Extremely inverse time current curve a steep protective slope for coordination with fuses or for special type of loads 4 1 2 Long Delay Thermal Memory In addition to the standard Long Delay protecti...

Страница 16: ...ections are indicated with an asterisk while the fixed time flat response time selections are indicated without an asterisk Both have a range from 0 1 seconds to 0 5 seconds PT20 25 For PT20 25 units...

Страница 17: ...flowing through the ground conductor When the current measured by the trip exceeds the ground fault setting the circuit breaker will trip or alarm The ground circuit sensing method is usually applied...

Страница 18: ...lay setting is reached the trip unit will act Power demand protection When the detected active power is greater than the defined power demand setting and the corresponding time delay setting is reache...

Страница 19: ...Zout of that breaker should wired to the Zin of the same breaker to provide a self interlocking feature Refer to Eaton Application Note AP02602002SC for detailed description and examples 4 6 8 Phase L...

Страница 20: ...breaker The index starts from zero and increases to 10 000 points depending on the conditions under which the circuit breaker operates The index remains in the frame module of the circuit breaker Chan...

Страница 21: ...ed by communications With CAM supported module closing release and shunt release Event Closed by communications Event Time change if 60 seconds Previous time is recorded Alarm Calibration Alarm Setpoi...

Страница 22: ...C VCA VAN VBN VCN PT25 only Power Watts Vars VA PT25 only Demand Watts Vars VA PT25 only Temperature Frequency PT25 only Power factor PT25 only Operations count User Waveform or Alarm Waveform Wavefor...

Страница 23: ...t point High Load 2 current flow is greater than set point adjustable from 50 to 120 of Ir current flow falls 5 below the set point Over Temperature Alarm temperature exceeds 5 below the level of the...

Страница 24: ...ESET button is pressed or communications reset command received Under frequency Alarm under frequency alarm is active and under frequency alarm has occurred RESET button is pressed or communications r...

Страница 25: ...d to supply power to the trip unit change and save relevant settings 7 Important System Components 7 1 Auxiliary Power Providing auxiliary power to the PT unit will provide full functionality even whe...

Страница 26: ...on and protection schemes the protection settings if altered during any test sequence should be reset to their as found values WARNING Do not attempt to install test or perform maintenance on equipmen...

Страница 27: ...y a test current of 125 of the ground pickup setting through one phase of the circuit breaker This should cause the circuit breaker to trip in less than one second and operate the alarm indicator if s...

Страница 28: ...for removal Figure 16 Location of the Top and Bottom Trip Unit Screws To install a new trip unit First connect the wiring harness at the top of the trip unit s control module such harness is not avail...

Страница 29: ...No Location Circuit Breaker Order Reference Amperes Rating In Continuous Ampere Rating Ir Protection Settings Circle the Selected Value Long Delay Pickup 0 4 0 5 0 6 0 7 75 0 8 0 9 95 98 1 0 Ir A Tim...

Страница 30: ...tes in a single Modbus transaction The trip unit responds to a limited number of Modbus function codes These are function codes 02 03 04 06 08 and 16 Function codes 03 and 04 are used interchangeably...

Страница 31: ...404623 406159 120E 180E VAB V 10 404625 406161 1210 1810 VBC V 10 404627 406163 1212 1812 VCA V 10 404631 406167 1216 1816 VAN V 10 404633 406169 1218 1818 VBN V 10 404635 406171 121A 181A VCN V 10 4...

Страница 32: ...m VCA V 10 404883 406419 1312 1912 Minimum VAN V 10 404885 406421 1314 1914 Maximum VAN V 10 404887 406423 1316 1916 Minimum VBN V 10 404889 406425 1318 1918 Maximum VBN V 10 404891 406427 131A 191A M...

Страница 33: ...der register and Register 0 is the low order register Register 3 high byte contains value corresponding to engineering units power of 10 signed exponent Register 3 low byte contains a mantissa multipl...

Страница 34: ...67 403004 4 0 0x000F Style R Encoded PT10 16 PT10G 17 PT20 18 PT20G 19 PT20C 20 PT20GC 21 PT25 22 PT25G 23 403005 Style 2 R Invalid 403006 0 0 Invalid R Invalid 403007 0 0 Invalid R Invalid 403008 Fre...

Страница 35: ...8 Remote control 29 Mechanical fault trip 30 Mechanical fault alarm 31 Electrical fault alarm 32 Over voltage trip 33 Over voltage alarm 34 Under voltage trip 35 Under voltage alarm 36 Over frequency...

Страница 36: ...ixed 1 Sliding 403020 7 0 0x00FF Demand Interval R W Unit Minute 5 to 60 minutes 403021 7 0 0x00FF Breaker Health Alarm Threshold R W Unit Percentage 50 to 100 403022 11 0 0x0FFF System Voltage R W Un...

Страница 37: ...pe R W Encoded 0 I0 5t 1 It 2 I2t 3 I4t 403009 6 0 0x007F Long Delay Pickup Ir R W Unsigned 40 100 step is 1 indicating 0 40 In 1 00 In 403010 7 0 0x00FF Long Delay Time tr R W Unsigned 5 240 step is...

Страница 38: ...ndicating 0 10 0 50 second 403021 0 0x0001 Ground Fault Thermal memory R W Encoded 0 Disabled 1 Enabled 403022 6 0 0x007F Neutral Protection Ratio R W Unsigned 0 0 60 60 100 100 403023 6 0 0x007F High...

Страница 39: ...00FF Voltage Unbalance Protection Threshold Setting R W Unsigned 5 25 step is 1 Unit 403010 11 0 0x0FFF Voltage Unbalance Protection Time Setting R W Unsigned 1 300 step is 1 Unit Seconds 403011 2 0 0...

Страница 40: ...Current Demand Protection Setting R W Encoded 0 Trip 1 Alarm 2 OFF 403030 11 0 0x0FFF Current Demand Protection Threshold Setting Phase A R W Unsigned 20 100 step is 1 indicating 0 2In 1 00In 403031 1...

Страница 41: ...s in the trip unit registers 408200 and 408202 provide the Previous Event ID and Next Event ID respectively If the requested event does not exist in the trip unit exception code 0x87 is returned The d...

Страница 42: ...Event ID 408198 Unsigned32 R W Requested Event ID 408200 Unsigned32 R Previous Event ID 408202 Unsigned32 R Next Event ID 408204 Date Time R Date Time 408212 Encoded R Format of Data Minor Alarm 00061...

Страница 43: ...register to provide compatibility and at a new register assignment below 9999 The format is given as low high register numbers followed by low16 high16 Modbus register addresses An example is 4xxxx 4y...

Страница 44: ...lock Definition Modbus Register Number Modbus Register Address Data Range Month 402921 0x0B68 1 12 Day 402922 0x0B69 1 31 Year 402923 0x0B6A Day of week 402924 0x0B6B 1 Sunday 7 Saturday Hour 402925 0...

Страница 45: ...er current 0x0054 Ground fault 0x0055 Earth fault 0x0071 Calibration 0x0088 Real time clock 0x009A Breaker mechanism fault 0x009E Short delay neutral over current 0x009F Thermal memory alarm 0x00A0 Lo...

Страница 46: ...The trip unit is malfunctioning Replace the trip unit The breaker trips too rapidly and reports long delay fault Long Time Thermal Memory Function is selected Disable the Long Time Thermal Memory for...

Страница 47: ...not indicating proper state Check the auxiliary switch See the Instructions for Auxiliary Switch The circuit breaker mechanism is not properly closed Contact your Eaton representative for factory assi...

Страница 48: ...the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT I...

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