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6 Power Xpert® Protection Manager - configuration software

PXR tRiP units foR PoweR Defense molDeD case ciRcuit bReakeRs

MN012007EN March 2019 www.eaton.com

6.3 Testing the breaker and trip unit

The test functions require no extra equipment, and provide a battery of testing possibilities

via the USB communication. The PXR trip unit has four built-in test modes available for use.

The built-in test modes are secondary injection, simulated, open breaker, and current sensor

continuity. Secondary injection, and simulated test can be configured to optionally open the

breaker. To perform any of these test procedures, a four-digit password, factory set to 0-0-0-0

is required. The password may be changed by the user.

6.2a picture

Input

Circuitry

LSIG

Protection

Trip

Actuation

Functional Test

Breaker Open Test

Secondary

Injection

Simulated

Current

Sensor

Open

Breaker

Current Sensor

Test

USB (PXPM)

Power Defense Circuit Breaker

Primary Injection Test

Secondary

Current Circuit

Содержание Power Xpert PXR Series

Страница 1: ...MN012007EN Power Xpert Release trip units for Power Defense molded case circuit breakers...

Страница 2: ...TNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENT...

Страница 3: ...delay pickup and time settings 11 3 3 Instantaneous pickup setting 11 3 4 Ground fault settings 11 3 5 Motor Protection settings description 13 3 6 Maintenance Mode protection ARMS 15 3 7 Override 16...

Страница 4: ...unction 30 8 2 Health Monitor values 30 8 3 Health Monitor Reset procedure 31 9 MAINTENANCE OF THE TRIP UNIT 33 9 1 Replacing the battery 33 9 2 Replacing the ETU 33 10 AVAILABLE PROTECTION SETTINGS 3...

Страница 5: ...ose same current sensors to monitor and record current In models that include voltage metering a full set of power and energy data is available with 1 accuracy Additionally the PXR supports a waveform...

Страница 6: ...ble Ig Pickup trip 6 settings from 0 2 to 1 0 up to 1200A Variable from 0 2 to 1 0 up to 1200A x In Pickup alarm only 3 settings 0 20 0 50 1 0 Variable from 0 2 to 1 0 up to 1200A tg Time delay flat 7...

Страница 7: ...riable 180 to 720 Volts Time Variable 1 to 300 Seconds Under voltage Pickup not available Variable 60 to 670 Volts Time Variable 1 to 300 Seconds Voltage unbalance Pickup not available Variable 5 to 2...

Страница 8: ...1 0 102 to 690 V 0 5 690 to 750 V 1 0 Power kW Energy kWh 5 to 10 of In A 102 to 690 V Power factor 1 1 5 10 to 120 of In A 102 to 690 V Power factor 1 1 0 Power kW Energy kWh 10 to 20 of In A 102 to...

Страница 9: ...optional on the PXR 20 and optional Communications Adapter Modules CAM allow for easy connections over the serial protocol Modbus RTU Ethernet protocols such and Modbus TCP CAM or industrial protocol...

Страница 10: ...t breaker frame In For example if a PXR Frame Rating In is 60A and the Long Delay Pickup IR is set to 15A the unit will still require 12A 20 of 60A to be self powered It is recommend to use Aux power...

Страница 11: ...ad setting 85 Ir solid 2 1 7 Maintenance Mode switch When supplied the PXR trip unit incorporates the Arc Flash Reduction Maintenance System ARMS The switch is labeled Maintenance Mode and has two pos...

Страница 12: ...and the method to select configuration options The keypad provides for navigation through the menu structures Information is presented on the display in English Chinese German Spanish or up to two add...

Страница 13: ...with rotary switches Depending on the trip unit style up to seven rotary switches can be found on the trip unit s front panel The switches are color coded and set protection settings using a surroundi...

Страница 14: ...ftware or rotary switches or the UI on the front of the trip unit Maximum and minimum settings will vary by trip unit style and breaker frame A summary of the available settings by PXR model and break...

Страница 15: ...Ir The short delay time tsd is selected in conjunction with one of two short delay slopes flat or I2 t The I2 t response curve will provide a longer time delay for currents below eight times Ir as co...

Страница 16: ...rent reduces to a value less than the ground fault pickup setting If the ground fault trip option is selected the trip unit can indicate when the circuit breaker has tripped on a ground fault You must...

Страница 17: ...eaker frame Before placing any circuit breaker in operation set each trip unit protection setting to the values specified by the engineer responsible for the installation Overload and short circuit pr...

Страница 18: ...delay then the configured protection action will be taken Action will be taken only when at least one line to line voltage is greater than 84 V The calculation for the voltage unbalance pickup is Prot...

Страница 19: ...s experienced in power system analysis 3 6 1 Actuating and indicating Maintenance Mode protection There are three ways to actuate the Maintenance Mode function locally remotely using a contact or remo...

Страница 20: ...nal detail When ZSI is enabled a fault within the zone of protection will immediately trip the breaker and send a signal to upstream trip units to restrain them from tripping immediately The restraini...

Страница 21: ...set over temperature protection feature will trip the circuit breaker to protect the internal electronic components 4 Communication functionality The PXR family of trip units offers wide support for...

Страница 22: ...o settings Controlling physical access to the USB port is a key element in your comprehen sive cyber security plan 4 3 External communications adapter modules CAMs The PXR 20 20D and 25 trip units are...

Страница 23: ...k Modbus RTU max of 99 nodes length 1 200 meters 4 000 ft Recommended cable twisted pair foil shield w drain wire 120 ohms impedance Rated for the use typical 75C and 300 V NEC CM or Belden Data Tray...

Страница 24: ...er is active and the trip unit is healthy and operating there is an error in the trip unit from any of the self diagnostics Alarm low battery the battery is below 1 bar 25 the battery value is 1 bar 2...

Страница 25: ...ents difference are within pickup Alarm Reverse Power reverse real power is greater than the pickup for longer than pickup time See setpoint Group 5 configuration reverse power is less than the pickup...

Страница 26: ...s date and time capture current or voltage waveforms and perform trip or no trip tests The software is available as a download from the following link www eaton com PXPM The Power Xpert Protection Ma...

Страница 27: ...te New Offline Setting Screen to modify trip unit s settings Save visible in open settings Saves changes in set points Note that if set points have already been saved to a file click save button will...

Страница 28: ...nges Resets all set points to their original values 6 2 Remote control The remote control section allows users to reset trip unit change trip unit date and time and capture waveforms Reset trip unit T...

Страница 29: ...e built in test modes are secondary injection simulated open breaker and current sensor continuity Secondary injection and simulated test can be configured to optionally open the breaker To perform an...

Страница 30: ...the trip unit to the level desired via PXPM Simulation can be helpful to verify various points on the time current curve and operation of the breaker based on different situations Simulation mode is...

Страница 31: ...ing The Power Xpert Protection Manager software provides PDF reports of configuration and test results If desired make a copy and attach it to the interior of the circuit breaker cell door or another...

Страница 32: ...based on the trip unit s real time clock are stored Important events additionally store a snap shot of real time values currents and voltages The most important events store additional information st...

Страница 33: ...load Event Enter test mode Event exit test mode Event test complete Event enter maintenance mode Indicator also illuminates Event exit maintenance mode Event time change if 60 seconds Previous time is...

Страница 34: ...t can be used for predictive maintenance and furthermore system reliability This Health monitor is a tool and is not a replace ment for establish breaker maintenance or replacement practices The Heath...

Страница 35: ...et procedure can reset all health counters or subsets of counters It is highly recommended that the Health counters are only reset by someone with knowledge of the power system Resetting counters on a...

Страница 36: ...com Press Reset then enter password Default is 0 0 0 0 then OK and confirm 8 3 2 Display PXR20D 25 Front Main menu Diagnostics Reset Enter Password Trips Operations Temperature Runtime All Diag 8 3 3...

Страница 37: ...ction functions The 3 V lithium battery type CR1216 coin cell is easily removed and replaced pull to remove the battery tray remove the old battery from the holder replace with new one observe proper...

Страница 38: ...Relays E5Z PXR20 LSIG ARMS ZSI and relays E5M PXR20 LSIG ARMS Modbus and relays E5C PXR20 LSIG ARMS CAM and relays E5W PXR20 LSIG ARMS ZSI and Modbus and relays E5X PXR20 LSIG ARMS ZSI and CAM and re...

Страница 39: ...I motor Relay ready Modbus ready ZSI onboard P8Y PXR25 LSI motor Relay ready Modbus ready CAM onboard ZSI onboard P9M PXR25 LSIG motor Relay ready and Modbus Ready P9D PXR25 LSIG motor Relay ready Mod...

Страница 40: ...12 9 12 9 J 50 90 125 200 10 2 0 10 0 0 05 to 0 30 15 10 13 9 K 60 100 150 225 10 OFF 18 3 11 14 9 3 Configurable using PXPM software Instantaneous override 1100A 2100A 10 2 3 PDG2 PXR10 Motor protect...

Страница 41: ...10 17 4 11 13 1 10 5 8 4 Instantaneous override 1100 A 2100 A 10 2 5 PDC2 PXR10 settings LSI Frame 63 A 100 A 160 A 200 A 250 A All All 63 A 100 A 160 A 200 A 250 A Profile Long delay Short delay Inst...

Страница 42: ...0 13 13 13 13 13 Configurable using PXPM software Instantaneous override 1100 A 2100 A Pickup Isd limited by Max Instantaneous 10 2 7 PDG2 PXR20 settings Frame 60 A 100 A 150 A 225 A All All 60 A 100...

Страница 43: ...ip Flat I2 t 1100 A 2100 A Alarm I2 t 10 2 9 PDG2 PXR25 and 20D settings Frame 60 A 100 A 150 A 225 A All All 60 A 100 A 150 A 225 A G styles Profile Long delay Short delay Instantaneous Ground Settin...

Страница 44: ...110 200 300 10 4 4 4 4 4 4 D 63 125 225 125 225 320 10 5 5 5 5 5 5 E 70 150 250 150 250 350 10 6 6 6 6 6 6 F 80 160 275 160 275 400 10 8 8 7 10 8 7 G 90 175 300 175 300 450 10 10 10 8 15 10 8 H 100 2...

Страница 45: ...8 G 90 175 300 175 300 450 10 10 10 10 10 10 10 H 100 200 320 200 320 500 15 11 11 11 11 11 11 J 110 225 350 225 350 550 20 12 12 12 12 12 12 K 125 250 400 250 400 600 30 13 13 13 13 13 13 Configurab...

Страница 46: ...0 0 0 150 12 9 20 12 9 J 225 360 225 360 550 10 2 0 10 0 0 05 to 0 30 15 10 25 15 10 K 250 400 250 400 630 10 OFF 17 6 11 28 8 18 11 43 Configurable using PXPM software Instantaneous override 4400 A 7...

Страница 47: ...J 110 225 350 225 350 550 20 12 0 0 150 20 15 10 25 15 10 1 0 0 150 K 125 250 400 250 400 600 24 OFF 0 300 24 0 17 6 11 28 8 18 12 0 OFF 0 300 Flat Instantaneous override Trip Flat I2 t 3000 A 4400 A...

Страница 48: ...A G styles Profile Long delay Short delay Instantaneous Ground Setting FLA pickup Ie Trip class Pickup Isd Time tsd Pickup Ii Pickup Ig Time tg Min 45 90 160 90 160 250 0 5 3 0 0 050 3 3 3 3 3 3 0 2...

Страница 49: ...H 630 10 7 5 J 700 10 8 K 800 10 8 5 Instantaneous override 6800 A 10 2 24 PDG4 PXR10 settings LSI Frame 800 A All All 800 A Profile Long delay Short delay Instantaneous Dial Ir A SD profile Ii x In...

Страница 50: ...50 10 8 8 K 800 1000 10 8 5 8 Instantaneous override 6800 A 8000 A 10 2 26 PDC4 PXR10 settings LSI Frame 800 A 1000 A All All 800 A 1000 A Profile Long delay Short delay Instantaneous Dial Ir A SD pro...

Страница 51: ...0 8 5 OFF 0 300 Flat Instantaneous override Trip Flat I2 t 6800 A Alarm I2 t Pickup Isd and Ii limited by Max Instantaneous 10 2 28 PDC4 PXR20 settings Frame 800 A 1000 A All All 800 A 1000 A G styles...

Страница 52: ...11 1 0 1 000 Min 0 5 0 067 0 2 0 067 Max 7 0 300 1 0 0 300 Step 10 10 0 10 0 10 0 01 0 10 0 10 0 01 0 01 Add l opt OFF OFF I2 t Flat Instantaneous override Trip Flat I4 t I2 t 4400 A Alarm I2 t 10 2...

Страница 53: ...2 800 1100 1700 1 2 0 2 0 2 0 0 100 3 3 2 5 0 3 0 150 3 900 1200 1800 2 3 0 3 0 2 5 0 150 4 4 3 0 4 0 200 4 1000 1250 1900 4 4 0 4 0 3 0 0 200 5 5 3 5 0 6 0 300 5 1100 1400 2000 7 5 0 5 0 3 5 0 300 6...

Страница 54: ...ns functionality To accommodate Modbus master that can only access to register 9999 some Eaton regis ters initially assigned above 9999 have been assigned dual access both at the origi nal register to...

Страница 55: ...register map 11 3 1 Input status discrete inputs Input status bits 101001 through 101032 may be available using function code 02 The status definitions are defined the following table The first 16 bi...

Страница 56: ...804 IB A 10 YES YES YES 404615 406151 1206 1806 IC A 10 YES YES YES 404617 406153 1208 1808 IG A 10 YES YES YES 404619 406155 120A 180A IN A 10 YES YES YES 404623 406159 120E 180E VAB V 10 YES YES 404...

Страница 57: ...A 10 YES YES YES 404871 406407 1306 1906 Minimum VAB V 10 YES YES 404873 406409 1308 1908 Maximum VAB V 10 YES YES 404875 406411 130A 190A Minimum VBC V 10 YES YES 404877 406413 130C 190C Maximum VBC...

Страница 58: ...ce temp day 1 YES YES YES 405003 406539 138A 198A Time of max device temp hour 1 YES YES YES 405005 406541 138C 198C Time of max device temp minute 1 YES YES YES 405007 406543 138E 198E Time of max de...

Страница 59: ...er 3 through register 0 Register 3 is the high order register and register 0 is the low order register Register 3 high byte contains value corresponding to engineering units power of 10 signed exponen...

Страница 60: ...ith override protection b6 RCDSel with ground fault RCD b7 MotorSel with motor protection b8 NeuSenorSel with neutral sensor b9 ThermalSel with thermal memory b12 VoltSel with voltage sampling feature...

Страница 61: ...ay_config2 R W Encoded OFF_RELAY 0x0000 403017 BC8 Relay_config3 R W Encoded TRIP_OVERLOAD_RELAY 0x0001 TRIP_NEUTRAL_RELAY 0x0002 TRIP_SHORTCIRCUIT_RELAY 0x0003 TRIP_SHORTDELAY_RELAY 0x0004 TRIP_INST_...

Страница 62: ...n b8 NeuSenorSel with neutral sensor b9 ThermalSel with thermal memory b12 VoltSel with voltage sampling feature b13 ExtADCSel with external AD7779 403005 BBC 3 0 0x000F Style2 R Encoded 0 false 1 tru...

Страница 63: ...ded Ground sensing type setting MCCB only support residual mode 0 residual 1 source zero sequence 403017 BC8 0 1 0x0003 Local ground fault type R W Encoded Ground fault style trip alarm OFF 0 Trip 1 A...

Страница 64: ...Hex 0x03FF Dec 1023 403002 BB9 15 0 CAM connection status R Encoded 0 No external CAM 1 External Modbus 2 INCOM CAM 3 Ethernet CAM 4 Profibus CAM 403003 BBA 15 0 CAM communication address R Encoded 0...

Страница 65: ...nbalance time R W Unsigned Time is from 1s to 300s 1s step 403011 BC2 1 0 current unbalance action R W Encoded 0 Trip 1 Alarm 2 OFF 403012 BC3 current unbalance pickup R W Unsigned xxx from 5 to 25 ma...

Страница 66: ...4 through 408211 using the same date and time description as shown in 0 This value corresponds to the time of occurrence of the historical event Register 408212 provides an indication of the selected...

Страница 67: ...8241 Signed32 R Real 3 phase power demand W 408243 Signed32 R Reactive 3 phase power demand VAR 408245 Unsigned32 R Apparent 3 phase power demand VA 408247 Singed16 R Device temperature 1 10 C 408248...

Страница 68: ...Mapped block of registers configuration R W 401001 420481 0x03E8 0x5000 100 Mapped block of registers data R 401201 420737 0x04B0 0x5100 100 2 Invalid object access configuration R W 402001 425345 0x...

Страница 69: ...3232 8 Reset trip count Yes 255 250 254 0 5 1 65530 65024 1281 Reset operations count Yes 255 254 253 0 1 2 65534 64768 258 Reset temperature Yes 255 250 253 0 5 2 65530 64768 1282 Reset runtime Yes 2...

Страница 70: ...03 FFFA FC00 0503 Reset powered up indication No FF FF FC 00 00 03 FFFF FC00 0003 Open breaker Yes FE FF FF 01 00 00 FEFF FF01 0000 Maintenance Mode Enable maintenance mode No FE FF F7 01 00 08 FEFF F...

Страница 71: ...Exception count 14 0000 Slave message count 15 0000 Slave no response count 16 0000 Slave NAK count 17 0000 Slave busy count 18 0000 Modbus UART over run error count 20 0000 Clear Modbus UART counters...

Страница 72: ...section Trip unit information include device name model name catalog style serial date code firmware version1 2 USB version and product ID the following registers are the data objects Fixed data secti...

Страница 73: ...he requested data register bit address is illegal exception code 02 is returned If the data in the query is illegal exception code 03 is returned If trip unit doesn t support the query function except...

Страница 74: ...d Cleveland OH 44122 United States Eaton com 2019 Eaton All Rights Reserved Printed in USA Publication No MN012007EN TBG001403 March 2019 Eaton is a registered trademark All trademarks are property of...

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