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MP-4000
IB02602002E
SECTION 1 - INTRODUCTION
1.0 General
The MP-4000 is an advanced microprocessor-based motor protection
relay that is easy to set up and use. It monitors, controls, and protects
motors against overload, thermal damage to rotor or stator, electrical
faults, and excessive starting, and many process equipment failures.
Advanced algorithms and thermal models give safe operation over a
wide range of conditions.
The MP-4000 protects 50 or 60 Hz three-phase motors of any size or
voltage level. It can protect induction or synchronous motors, with or
without RTDs. It is frequently installed in motor starters or switchgear.
The MP-4000 Motor Protection relay provides the following protection,
alarm, and control functions. ANSI device numbers are in parenthe
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ses.
Protection
Intel-I-Trip I2t overload protection (49/51)
Locked rotor protection (49S/51)
Ultimate trip current (51)
Negative sequence current/phase unbalance and reverse
phase protection (46)
Instantaneous overcurrent trip (50)
Ground fault protection (50G)
RTD trip with accessory URTD module (49/38)
Underload trip power and current (37)
Phase unbalance (47)
Under voltage (27)
Over voltage (59)
Over and under frequency (81)
Power factor (55)
Starts per time limit (66)
Jam or stall trip (51R)
Zero speed switch trip (14)
I2t auto or manual reset (86)
Fail-safe or non-fail-safe trip modes
Current unbalance (46)
Voltage unbalance (47)
alarming
Ground fault
I2t overload
Jam / stall
Underload
Phase unbalance
RTD temperature with URTD module
Power factor under and over voltage
Under and over frequency
Under power
Control Features
Transition control for reduced voltage starters
Incomplete sequence (process feedback) detection and trip
Permits User-set number of cold starts
Limits number of starts per time
User sets minimum time between starts
Antibackspin (time from stop to next start) delay
Current-based process load shedding and restoration
Long acceleration timing feature
Motor stop input for synchronous motor and condenser
applications
Remote trip input
Differential trip input
Emergency override clears blocks to motor restarting (if
enabled)
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Program settings while motor runs, with controlled change
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over (if enabled)
Disarmed mode for commissioning and checking in a run
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ning process.
1.1 Replacing the IQ 1000 II or MP-3000 with the
MP-4000
The MP-4000 Motor Protection Relay serves as a direct replacement
for the prior-generation Westinghouse or Cutler-Hammer IQ 1000 II or
MP-3000. The cutout and mounting are compatible. The relay termi
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nal configuration and wiring connections are similar. When replacing
the IQ 1000 II or MP-3000 with the MP-4000, additional terminals are
provided for voltage inputs.
CaUTION
TERMINal 6 (SEE FIGURE 6.3) WaS REMOTE COMMON IN ThE
IQ1000II. ThIS TERMINal PROVIDED a CONNECTION TO NEU-
TRal IF 120 VaC CONTROl POWER WaS USED, aND a 120 VaC
SOURCE IF 240 VaC CONTROl POWER WaS USED. ThE IQ1000
II haD a FaCTORy INSTallED jUMPER BETWEEN TERMINal 6
aND TERMINal 9 - ThE COMMON RETURN OF ThE DISCRETE
INPUT ChaNNElS. Do not install this jumper on the mp-
4000. ThE MP-4000 USES TERMINal 6 FOR DISCRETE SOURCE
aND IT IS a CONNECTION TO 120 VaC IN BOTh CaSES OF 120
VaC aND 240 VaC CONTROl POWER USE. REFER TO SECTION
6, installation anD Wiring FOR PROPER WIRING OF ThE
DISCRETE INPUTS.
1.2 MP-4000 Features and Enhancements
The MP-4000 Motor Protection Relay incorporates the field proven
motor thermal models and sequence component measurement
techniques that were pioneered in the MP-3000 and IQ 1000 II relay
thermal models. The MP-4000 also adds several enhancements.
Significant enhancements and features include:
1.
Phase voltage monitoring and protection (new for MP-4000).
2.
Power and Power Factor monitoring and protection (new for
MP-4000).
3. Frequency monitoring and protection (new for MP-4000).
4. Optional Quick Release Drawout Case that makes removal and
replacement fast and easy.
5. New Armed/Disarmed feature for trip-free installation with Quick
Release Drawout Case.
6. User selectable trip or alarm only on relay internal failure detec
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tion.
7.
Real time clock for date and time stamping of trips, alarms, and
events (Y2K compliant).
8.
Expanded memory for extensive recording and logging of events,
trips, alarms, history, and motor starting current profiles.
9. Motor starting profile plot versus protection limits.
10. Easy-to-use faceplate and User interface. Settings and data are
organized into pages under six main modes. The modes are
Default (motor state), Monitor, View Settings, History, Logs, and
Program (change settings).
11.
intel-i-trip
Intelligent Overload Protection with adaptive trip char-
acteristics based on RTD readings and motor operating history.
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Содержание MP-4000
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