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47

48

Verification of Control Behavior

To verify the control behavior of the pump, carefully increase the set value. The control works proper if
the swash plate angle and the pump outlet flow are also increased. If this is not the case please check
all hydraulic connections (pump inlet and outlet port) and the electrical connections to the solenoids.

Modifying Sensor Gain

The actual gain value needs to be adjusted in this way, so that the maximum output signal of the
sensor corresponds to maximum displacement. If different maximum displacements for side A and B
exist, it is only possible to adjust the sensor gain for the side with the greater maximum displacement.
To adjust the sensor gain, tilt the pump out about 80% of its maximum displacement. Display
parameters D1.10, D1.11 and D1.12 will show set value, actual value and lag error. If the set value is
equal to actual value (lag error = 0) the sensor gain is adjusted correctly.
If the actual value is greater than the set value (lag error is negative), the sensor gain is too large. In
this case scale down the sensor gain C1.10 by 0.1V steps until the lag error D1.12 is set to zero.
If the actual value is smaller than the set value (lag error is positive), the sensor gain is too small. In
this case increase the sensor gain C1.10 by 0.1V steps until the lag error D1.12 is set to zero.
Please pay attention that proper adjustment of the sensor gain is only possible for one maximum
displacement. If the pump has alternating pressure sides (A and B) with different maximum
displacements, the sensor gain is the same in both directions. In this case the maximum flow of the
smaller maximum displacement side is already reached before the maximum set value (example: Side
A: V

1Amax

 = 100 % at set value 10 V, V

1Bmax

 = 80 % * V

1Amax

, V

1Bmax

 is reached at set value –8 V).

Closed Loop Function

After adjusting the pump and controller card test your application in closed loop function.

Saving Parameters

All parameters that have been changed during commissioning should be noted and saved. Using the
ER9.3-Tool it is possible to save the parameter set on a PC and download it in other applications.

Hint

Description of function, wiring, commissioning and parameters in this manual represent the state of
the art to use a proportional valve for displacement control (SP) with the recommended components
from EATON. The digital controller and amplifier card ER9.3-10 is capable of many more functions
than described in this manual. Therefore, it is possible to use a second controller loop.  If you are
interested in using additional functions of the digital controller and amplifier card ER9.3-10 please
contact the EATON Fluid Power GmbH, Wehrheim.

Содержание ER9.3-10

Страница 1: ...o f i p m q r s tu tv w x y z 0 3 5 7 7 7 7 7 9 7 7 9 25 48 Digitaler Reglerverst rker ER9 3 10 zur elektrohydraulischen Pumpenreglung der EATON Axialkolbenpumpen X und W Design Digital Amplifier And...

Страница 2: ...ll Default Values of all Parameters 35 Setting Parameters Using RS232 Serial Interface and PC 36 Setting Values 36 Digital Set Values 37 Analog Set Values 37 Ramp Function 38 Controller Structure 38 T...

Страница 3: ...M N O P Q1R P S TVU WYX Z Z Z Z Z _ a b Z c d e f 27 g h 48 Adjustment of Zero Point on Swash Plate Angle Sensor 45 Verification of Control Behavior 47 Modifying Sensor Gain 47 Closed Loop Function 47...

Страница 4: ...ints in the range of 0 10V 14 bit resolution Additional single ended independent set point inputs one for the range of 0 10V 14 bit resolution the other for the range of 0 20 mA 4 20 mA 14 bit resolut...

Страница 5: ...The position of the swash plate angle the displacement and the pump outlet flow are proportionally changed to the set value In the static state condition i e set value is equal to actual swash plate a...

Страница 6: ...gold plated EMC Protection Burst on wires as per EN 61000 4 4 HF Field as per EN 61000 4 3 ESD as per EN 61000 4 2 Emissions Emissions depending on power as per EN 50011 Radiated emissions as per EN 5...

Страница 7: ...r Test jacks Solenoid current sensor 1 set value monitor and GND Auxiliary voltage 10 V max load 10 mA Interface RS232 with 9 pol Sub D connector on front panel and a second connector is available on...

Страница 8: ...lues 6 Digital set value 3 S1 03 DIO 3 0 Pulse Digital set value 4 S1 04 8 ENABLE DI 1 Reserved Digital set value 1 S1 01 10 Sensor 1 FB 1 UE IE Analog output RxD RS232 12 Analog set value 6 UE S1 06...

Страница 9: ...set point voltage At the socket FB1 the actual analog feedback value d10 can be measured The reading is proportional to the actual value and has the relation of 1 2 Element Function Status LED s disp...

Страница 10: ...troller and amplifier ER9 3 10 has a display and keypad to change the card parameters Additionally it is possible to change the card parameters using the enclosed ER9 3 Tool with a PC via the RS232 se...

Страница 11: ...87 9 5 868 4 7 A B C D EF EG HJI K L M NPO Q R S T U R V O O W X Y Z Y _ 8aAb c dfe gihkj l j j j j m n o p m j q r s t 35 u v 48 Recall Default Values of a Single Parameter Recall Default Values of a...

Страница 12: ...ocket on the front panel Pin Signal 1 Reserved 2 RxD 3 TxD 4 Connected with Pin 6 and Pin 8 5 GND 6 Connected with Pin 4 and Pin 8 7 Reserved 8 Connected with Pin 4 and Pin 6 9 Reserved Table 4 Pin co...

Страница 13: ...th binary combinations a total of 16 values can be selected When parameter S1 08 is activated 32 different set points can be selected Analog Set Values The set points S1 05 and S1 06 are designed for...

Страница 14: ...amp Parameters E08 0 effects only digital set points constant time base and linear E08 1 effects all set points constant rise rate and linear E08 2 not used The ramp function generator can be immediat...

Страница 15: ...P f f 1 3 1 39 48 Sensor adaption Solenoid A Solenoid B Swash plate angle Analogous const rise const time Prop Valve Vickers KDG4V Fig 6 Controller structure and definition of parameters...

Страница 16: ...mplifier card ER9 3 10 is used in connection with the fail safe function If the lag error value set value actual value is greater or less than the values set in parameters C1 21 and C1 22 for longer t...

Страница 17: ...on off C1 02 Linearization 1 0 5 off linear 1 5 curve 2 C1 03 Gain A V V 00 01 00 00 02 00 01 00 C1 04 Gain B V V 00 01 00 00 02 00 01 00 C1 05 Set value sign 1 1 1 negative off off 1 positive Custom...

Страница 18: ...nit Step Min Max Code Value E00 Operation mode Note 5 Reserved and 9 Reserved 1 1 11 1 Open loop one valve 2 Open loop two valves 3 Closed loop one valve 4 Closed loop one application 6 Closed loop va...

Страница 19: ...f max rated current 2 000 E14 Dither Frequency Hz 0001 0001 0300 0130 E15 Select load store 1 0 1 0 Store into goal 1 Load from goal 0 E16 Action load store 1 0 1 0 no action 1 Start action 0 E17 Set...

Страница 20: ...5 Signal A 0 001 9 999 9 999 d1 06 Signal B 0 001 9 999 9 999 d1 07 Current A A 0 001 0 000 5 000 d1 08 Current B A 0 001 0 000 5 000 d1 09 Total current A 0 001 0 000 5 000 d1 10 Desired value V 0 00...

Страница 21: ...o the fail safe valve solenoid NOTE The switching output 20b can drive an inductive load with 24V and1A max If the fail safe valve solenoid has variant electrical values the control needs to be done u...

Страница 22: ...z Monitor V 10d 26z 16z 10b 18b Comparator Error A B p Pilot p T 1 2 1 2 a b A B 1 2 3 B C A 18d 26db Digital GND Switching Output 1A 24V int Set P 1 01 int Set P 1 02 int Set P 1 03 int Set P 1 04 in...

Страница 23: ...oo small In this case increase the sensor gain C1 10 by 0 1V steps until the lag error D1 12 is set to zero Please pay attention that proper adjustment of the sensor gain is only possible for one maxi...

Страница 24: ...0 1 243 5 64 783 9 A B C D EGF H I J K L I M F F N O P QR P S T U V W X8Y W Z _ba c a a a aedgf h i dea j k l m 48 n o 48 nderung Revision BESCHREIBUNG DESCRIPTION p q r s r t p q rus ruvxw y p z p yu...

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