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11

EATON  

EP Control for Medium Duty 72400 Piston Pumps  Parts & Service  08-10-0003-EN-0901 September 2001

Install and

Torque

Alignment slot to be 

towards control spool 

±

 90˚

Spool 

Solenoid

Solenoid

E. Note the number stamped on

the cap of the low pressure relief
valve. -022 is 220 psig (15 bar), -
030 is 305 psig (21 bar), etc. This
will be the high setting. Settings
can vary from 155 psig (11 bar) to
325 psig (22.4 bar).

F. Slowly rotate the neutral adjust-

ment screw clockwise until
charge pressure drops to its low
setting. Mark the neutral adjust-
ment screw location.

Note:

The charge pressure low

setting is usually 40-60 psig
lower than the high setting. 

G. Rotate the neutral adjustment

screw counterclockwise. The
charge pressure will rise.
Continue turning counterclock-
wise until the pressure drops
again to its low setting.  Mark
the neutral adjustment screw
location.

H. Rotate the neutral adjustment

screw to the position between
the two marks.  

I. Carefully hold adjustment screw

while torquing locknut.  Torque
locknut to 10±1 lbf·ft.  Neutral
adjustment is completed.

Step 16

Install the two “L” brackets on each
end of the servo piston cap with
the flat end facing up to hold the
electronic module.  Replace the 10-
24 cap screws on the pump and
torque with 5/32" hex key or bit
socket to 60-68 lbf·in.

300

200

400

100

500

0

600

PSI

300

200

400

100

500

0

600

PSI

High 
Setting Range

Low
Setting Range

Repair & Service

Содержание EP Control

Страница 1: ...Electronic Proportional EP Control for Medium Duty 72400 Piston Pumps Parts Service 08 10 0003 EN 0901...

Страница 2: ...0003 EN 0901 September 2001 EP Control for Medium Duty 72400 Piston Pumps Table of Contents Introduction 3 Parts and Kits 4 Tools Required 5 Disassembly 6 Reassembly 8 Neutral Adjustment 10 Interconn...

Страница 3: ...al welding on the vehicle or machine The elec tronic module and or the hydraulic pump are not to be used as a connection point for electrical welding equipment During initial start up and or checkout...

Страница 4: ...Ctrl Kit MD 72400 4 20 mA input w o brackets 4 20 mA 4993057 012 111520 020 12 24 V 9900021 000 EG EP Ctrl Kit MD 72400 4 20 mA input 4 20 mA 4993057 012 111520 020 12 24 V 9900022 000 EE EP Ctrl Kit...

Страница 5: ...0003 EN 0901 September 2001 Parts 1 8 Bit Socket or Hex Key 5 32 Bit Socket or Hex Key 9 16 Open End Wrench 3 4 Open End Wrench Flat Blade Screwdriver 12 VDC Power Supply or Battery Voltage Ohm Meter...

Страница 6: ...screws and lockwashers on top of the electronic control Disconnect the four pin connector between the EP Control module and the solenoids Caution must be used when disconnecting these connectors as t...

Страница 7: ...e assembly away from the pump to disengage the feedback link from the servo piston Note which slot the feedback link is assembled into Step 4 The two solenoid coils can be removed by turning each sole...

Страница 8: ...be necessary to remove the control orifices that are staked in the pump housing Only remove if the orifice size needs to be changed The orifice size is stamped on the flat plate orifices in the press...

Страница 9: ...wide land for the swashplate follower Replace and hand tighten the six 10 24 hex head cap screws Step 11 Locate the new solenoid tube subassembly Each solenoid tube subassembly comes with new O rings...

Страница 10: ...ation before attempting to check neutral adjustment Electrical wiring harnesses for the solenoid coils and command input should be left disconnected while adjusting neutral A Disengage the input drive...

Страница 11: ...ally 40 60 psig lower than the high setting G Rotate the neutral adjustment screw counterclockwise The charge pressure will rise Continue turning counterclock wise until the pressure drops again to it...

Страница 12: ...68 lbf in Step 17 Connect the four pin connectors between the EP Control electronic module and the solenoid coils The connectors must be latched securely Step 20 Power should still be disconnected to...

Страница 13: ...1 to 6 Vdc Potentiometric B Green Command wiper C Red Ref Hi 6 Vdc A Orange Loop Return 4 to 20 mA Current Loop B White Loop In C No Connection Required EP Control Electronic Module Mating Connector K...

Страница 14: ...readings Defective Check Electronic Module Disconnect the two pin power supply and the three pin Electronic Module command input device connectors from the EP Control electronic module Inspect the co...

Страница 15: ...or potentiometer is used measure the DC voltage across pins A and B at the connector Move the joystick or potentiometer position The voltage reading will be approximately 2 5 volts DC at joystick neu...

Страница 16: ...move the spool Does Not Return Command Signal Check Command Input Signal Disconnect the three pin command input device to Neutral Incorrect connector from the EP Control electronic module Inspect the...

Страница 17: ...P Control electronics module Joystick Position DC VOLTAGE MEASURED ACROSS DESIGNATED PINS AT THE CUSTOMER THREE PIN CONNECTOR A to B Full Forward 5 Vdc Neutral 2 5 Vdc Full Reverse 0 Vdc Command Input...

Страница 18: ...ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg No 24 Quality System Certified Products in this publication are manufactured in an ISO 9001 certified site Eaton 14615 Lone Oak Road Eden Prairie...

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