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EATON  

EP Control for Medium Duty 72400 Piston Pumps  Parts & Service  08-10-0003-EN-0901 September 2001

In order to assure the most
reliable installation and
operation of any electronic
control, proper component
selection and installation
procedures must be followed
with respect to interconnec-
tion wiring harnesses, input
command signal devices,
fusing, and input power
switching.

Appropriate industry practices
must be followed to prevent
damage of and shorting of all
electrical and electronic
components caused by
environmental hazards and
application specific hazards.
Typical hazards that damage
the wiring harnesses or other
components are abrasion,

moving objects, and heat from
the engine or exhaust system.
Moisture can damage poorly
sealed connectors and/or
components, causing short
circuits and other problems
like corrosion.

A switch must be installed 
in line with (+ battery) power
to the electronic module, so
that power may quickly be
disconnected in case of
emergency (component failure
or inadvertent commands).
A fuse rated at the maximum
module operating current (3
Amp) must be installed in the
+ battery line to the electronic
module.

All the electrical connections
to the EP Control electronic
module must be disconnected
prior to performing any

electrical welding on the
vehicle or machine. The elec-
tronic module and/or the
hydraulic pump are not to be
used as a connection point for
electrical welding equipment.

During initial start-up and/or
checkout of the machine after
service, the machine must be
placed on jack stands to pre-
vent inadvertent movement.

The reliable operation and
suitability of this product is
dependent upon how it is
applied and the other
components used in the
system. The system integrator
must review all aspects of the
application 
and all of the components
used to assure proper
operation and reliability.

This manual provides the
necessary information to
troubleshoot and repair the 
EP Control for Eaton

®

Medium

Duty 72400 piston pumps.

The EP Control consists of two
main parts, the valve assembly
and the electronic module.

Note:  Many EP Control
components are not repairable,
i.e., the EP Control electronic
module has internal circuitry that
is environmentally encapsulated
into its housing.  Replacing the
electronic module with a new
one is necessary if the module

is the source of a fault.
Complete kits are listed along
with individual components
should you choose to replace
individual components.

CAUTION

Information contained in this parts and service manual is
accurate as of the publication date and is subject to change
without notice.  Performance values are typical values.
Customers are responsible for selecting products for their
applications using normal engineering methods.

Содержание EP Control

Страница 1: ...Electronic Proportional EP Control for Medium Duty 72400 Piston Pumps Parts Service 08 10 0003 EN 0901...

Страница 2: ...0003 EN 0901 September 2001 EP Control for Medium Duty 72400 Piston Pumps Table of Contents Introduction 3 Parts and Kits 4 Tools Required 5 Disassembly 6 Reassembly 8 Neutral Adjustment 10 Interconn...

Страница 3: ...al welding on the vehicle or machine The elec tronic module and or the hydraulic pump are not to be used as a connection point for electrical welding equipment During initial start up and or checkout...

Страница 4: ...Ctrl Kit MD 72400 4 20 mA input w o brackets 4 20 mA 4993057 012 111520 020 12 24 V 9900021 000 EG EP Ctrl Kit MD 72400 4 20 mA input 4 20 mA 4993057 012 111520 020 12 24 V 9900022 000 EE EP Ctrl Kit...

Страница 5: ...0003 EN 0901 September 2001 Parts 1 8 Bit Socket or Hex Key 5 32 Bit Socket or Hex Key 9 16 Open End Wrench 3 4 Open End Wrench Flat Blade Screwdriver 12 VDC Power Supply or Battery Voltage Ohm Meter...

Страница 6: ...screws and lockwashers on top of the electronic control Disconnect the four pin connector between the EP Control module and the solenoids Caution must be used when disconnecting these connectors as t...

Страница 7: ...e assembly away from the pump to disengage the feedback link from the servo piston Note which slot the feedback link is assembled into Step 4 The two solenoid coils can be removed by turning each sole...

Страница 8: ...be necessary to remove the control orifices that are staked in the pump housing Only remove if the orifice size needs to be changed The orifice size is stamped on the flat plate orifices in the press...

Страница 9: ...wide land for the swashplate follower Replace and hand tighten the six 10 24 hex head cap screws Step 11 Locate the new solenoid tube subassembly Each solenoid tube subassembly comes with new O rings...

Страница 10: ...ation before attempting to check neutral adjustment Electrical wiring harnesses for the solenoid coils and command input should be left disconnected while adjusting neutral A Disengage the input drive...

Страница 11: ...ally 40 60 psig lower than the high setting G Rotate the neutral adjustment screw counterclockwise The charge pressure will rise Continue turning counterclock wise until the pressure drops again to it...

Страница 12: ...68 lbf in Step 17 Connect the four pin connectors between the EP Control electronic module and the solenoid coils The connectors must be latched securely Step 20 Power should still be disconnected to...

Страница 13: ...1 to 6 Vdc Potentiometric B Green Command wiper C Red Ref Hi 6 Vdc A Orange Loop Return 4 to 20 mA Current Loop B White Loop In C No Connection Required EP Control Electronic Module Mating Connector K...

Страница 14: ...readings Defective Check Electronic Module Disconnect the two pin power supply and the three pin Electronic Module command input device connectors from the EP Control electronic module Inspect the co...

Страница 15: ...or potentiometer is used measure the DC voltage across pins A and B at the connector Move the joystick or potentiometer position The voltage reading will be approximately 2 5 volts DC at joystick neu...

Страница 16: ...move the spool Does Not Return Command Signal Check Command Input Signal Disconnect the three pin command input device to Neutral Incorrect connector from the EP Control electronic module Inspect the...

Страница 17: ...P Control electronics module Joystick Position DC VOLTAGE MEASURED ACROSS DESIGNATED PINS AT THE CUSTOMER THREE PIN CONNECTOR A to B Full Forward 5 Vdc Neutral 2 5 Vdc Full Reverse 0 Vdc Command Input...

Страница 18: ...ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg No 24 Quality System Certified Products in this publication are manufactured in an ISO 9001 certified site Eaton 14615 Lone Oak Road Eden Prairie...

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