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EATON Diesel Plus

O & M Manual IM05805019K

Diesel Engine Fire Pump Controller

Effective June 2011

EATON CORPORATION

 www.ceaton.com

29

9. INITIAL START UP

Ensure that circuit breakers CB1 and CB2 are in the OFF (0) 
position.

Ensure that AC power is supplied to terminals L and N, and G is 
grounded.

Connect engine batteries to the controller, terminals 6, 8 and 11. 
If batteries are connected in wrong polarity the battery voltage 
will read zero.

Turn circuit breakers CB1 and CB2 ON (“1” position).

Pressure (start) is factory preset at 1 PSI.

Turn the mode selector switch to the “OFF” position

Ensure that the Diesel is programmed to user’s specifications. 
Refer to section 5 in this manual.

9.1 Automatic Start Test

Turn the mode selector switch to the “AUTO” position. 

Ensure that water pressure is available and the LCD display on 
the display panel is reading the system pressure correctly.

Decrease water pressure below the programmed start point. 
The controller will begin its cranking cycle.

Should the engine fail to start after 6 crank and rest cycles, the 
audible alarm will sound and the “Fail To Start” annunciator 
will illuminate. Turning the mode selector switch to the “OFF” 
position will silence the alarm.

When engine starts, “Engine Run” annunciator illuminates.

Increase water pressure above programmed START point. 
Press the stop pushbutton on the enclosure. If the pressure is 
satisfied, and there are no other starting conditions the engine 
will stop.

OR

If Auto Stop is programmed for "On", the engine will stop 
automatically after the Run Period Timer times out and pressure 
is satisfied. The RPT is programmed by the user; the factory 
setting is 30 minutes. 

If the Sequential Timer is > 0 seconds, automatic start will be 
delayed by the number of seconds programmed. 

9.2 Manual Start Test

Turn the mode selector switch to the “Manual” position

Press the Crank #1 pushbutton. The Engine will crank and start, 
the “Engine Run” annunciator will illuminate.

Pres the STOP pushbutton. Wait for the engine to stop. Turn the 
mode selector switch to the “Manual” position.

Press the Crank #2 pushbutton. The Engine will crank and start, 
the “Engine Run” annunciator will illuminate.

Press the STOP pushbutton. The engine will stop. The engine 
will stop.

9.3 Engine Test

To run a manual test, depress the "Engine Test" button on the 
keypad. Then press ACK. The Drain Valve Solenoid will energize 
and drop the pressure on the controller to zero. The controller 
will start the engine automatically. The “Engine Run” 
annunciator will illuminate.

Press the STOP pushbutton. 

The engine will stop. 

NOTE

Engine will shutdown if Low Oil Pressure, High Water Temp or Overspeed 
alarms are detected during the engine test.

RPT Timed Out

The running period timer has finished its timing cycle

RPT Stopped

The Run Period Timer has finished timing or been cleared.

Speed SW Malfunction

The engine run signal has been removed prior to the controller initiating a stop. 

SST Started

The sequential start timer has started timing.

SST Stopped

The sequential start timer has finished timing or been cleared.

System Startup

Power has been reapplied to the system and a successful system boot has been completed

Transducer Fail

The controller has detected that the transducer has failed

Weekly Test Done

The weekly test has been completed

Weekly Test Fail

A Weekly test has been initiated, however the engine has failed to start.

Weekly Test Start

The engine has started on a weekly test

Weekly Test Stop

The Weekly Test Cycle timer has been cleared.

APPENDIX L: ALARM/STATUS MESSAGES (Continued)

Message

Description

Содержание Diesel Plus 4A55737H01

Страница 1: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K Effective June 2011...

Страница 2: ...2 Control Input Descriptions 9 4 3 3 Loss of DC Power 9 4 3 4 Speed Switch Malfunction 9 4 3 5 Engine Starter Coil Failure 9 4 3 6 Audible Alarm Silencing 9 4 3 7 Power Failure Alarm 10 4 4 Output Re...

Страница 3: ...utual FM Canadian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND EL ECTRICAL CONNECTIONS 2 1 Mounting Care...

Страница 4: ...y electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Vol...

Страница 5: ...ttery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to...

Страница 6: ...ng a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Termina...

Страница 7: ...ter button will allow the user to enter exit the message history statistics and diagnostics When in the menu system the enter button will allow the user to change the programmed set points and navigat...

Страница 8: ...g the cranking sequence Once the engine is running the controller will stop all further cranking STOP Modes The Stop Mode is programmable for Auto Shutdown On or Off see Appendix C Note that the engin...

Страница 9: ...er is factory installed The jumper must be removed in order to utilize this optional input Pump Start Terminal 36 When this input is in the Connected state the Diesel Plus controller will initiate an...

Страница 10: ...er Fail To Start After 6 cranking attempts three attempts per battery the Fail To Start annunciator will illuminate Attention to the diesel and its associated equipment is required immediately High En...

Страница 11: ...l initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running per...

Страница 12: ...sed on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the syste...

Страница 13: ...en Timer A timer can be programmed to delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has...

Страница 14: ...r to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statist...

Страница 15: ...r on press the Data Print button The first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved t...

Страница 16: ...t is as follows MMDDYYHHMM Month Day Year Hour Minute If any value entered between 1 and 9 needs to be lead by a 0 For example January 1 2009 8 15AM needs to be entered as 0101090815 NOTE All cells ne...

Страница 17: ...aton com 17 APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE ACK GO T...

Страница 18: ...p Controller 18 EATON CORPORATION www eaton com APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK...

Страница 19: ...NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU...

Страница 20: ...IOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK...

Страница 21: ...roller Effective June 2011 EATON CORPORATION www ceaton com 21 APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E...

Страница 22: ...ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO...

Страница 23: ...MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER N...

Страница 24: ...5805019K EATON Diesel Plus Effective June 2011 Diesel Engine Fire Pump Controller 24 EATON CORPORATION www eaton com APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MEN...

Страница 25: ...iesel Engine Fire Pump Controller Effective June 2011 EATON CORPORATION www ceaton com 25 APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT...

Страница 26: ...Controller 26 EATON CORPORATION www eaton com APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK...

Страница 27: ...ler Effective June 2011 EATON CORPORATION www ceaton com 27 APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7...

Страница 28: ...Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal...

Страница 29: ...is 0 seconds automatic start will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine wil...

Страница 30: ...ekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time and date the drain valve solenoid...

Страница 31: ...ser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISI...

Страница 32: ...rporation All Rights Reserved Printed in Canada Publication No IM05805019K June 2011 Eaton Corporation 10725 25th Street NE 124 Calgary Alberta Canada T3N 0A4 Phone 1 403 717 2000 Fax 1 403 717 0567 e...

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