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O & M Manual IM05805019K

EATON Diesel Plus

Effective June 2011

Diesel Engine Fire Pump Controller

6

EATON CORPORATION

 www.eaton.com

The Diesel Plus Controller front panel serves two primary 
functions: output and input. The output function consists of:

• A four-line, 40 character LCD display module

• Twenty Four LED outputs: 

Engine Run

Interlock On

Remote Start

Speed Switch Fault

Deluge Valve

ECM Selector in Alt. Position

Low Pressure

Fuel Injection Malfunction

Fail to Start

Low Fuel

Charger #1 Failure

Low Suction Pressure

Charger #2 Failure

Low Oil Pressure

Battery #1 Failure

Engine Overspeed

Battery #2 Failure

High Engine Temperature

Six (6) user defined LEDs.

There are nine input functions accessible via the pushbuttons:

• Silence Alarm

• Engine Test

• Data | Print

• Lamp  Test

• Reset | Save/Exit

• Up

• Down

• Ack.  Alarm

• Menu

A four-line, 40-character alphanumeric LCD Display module is 
used to display all Diesel Plus monitored parameters, set 
points, and messages in easy to read formats. The display has a 
green high contrast background that allows clear visibility of 
any information displayed. The display is continuously lit for 
clear visibility under poorly lit or no light conditions.

Seven different displays can be presented via the LCD display:

• Status Display

• Set Points Display

• Statistics Display

• Diagnostics Display

• History  Display

• Data/Print Display

• Message History Display

The “Home” screen display will show the current date and 
time, current pressure, Battery #1 voltage and charging amps, 
Battery #2 voltage and charging amps and whether Automatic 
Shutdown is in ON or OFF mode.

The fourth line of the display indicates the time remaining on 
any active timers, alarms without an associated LED, and 
custom messages.

3.2.1 The LEDs

Engine Run -

 This green LED will be illuminated when there is 

an Engine Run signal from the engine.

Remote Start -

 This green LED will be illuminated after 

receiving a start signal on the remote start input. 
(Terminals 11 and 34)

Deluge Valve -

 This green LED will be illuminated after 

receiving a start signal from special starting equipment. This 
is a normally closed contact that is required to be opened to 
start. A factory installed jumper wire must be removed to use 
these contacts. (Terminals 11 and 35)

Low Pressure -

 This green LED will flash when the system 

pressure has dropped below the programmed low pressure 
alarm set point. This LED will be fully illuminated when the 
pressure falls below the pressure start point.

Fail to Start -

 This red LED will be illuminated if the controller 

has not received an engine run signal from the engine after 
attempting to crank the engine a total of 6 times

Battery # 1 Failure -

 This red LED will be illuminated during 

the cranking cycle when the controller detects a weak or 
discharged battery, i.e. 67% of rated voltage, or less, or 
whenever a battery cable is disconnected.

Battery # 2 Failure -

 This red LED will be illuminated during 

the cranking cycle when the controller detects a weak or 
discharged battery, i.e. 67% of rated voltage, or less, or 
whenever a battery cable is disconnected.

Charger # 1 Failure 

- This red LED will be illuminated when 

the supply power to the charger is lost or when the charger 
malfunctions. The engine continues to run. To avoid nuisance 
alarms, the AC Power Failure Alarm set point can be 
increased.

Charger # 2 Failure -

 This red LED will be illuminated when 

the supply power to the charger is lost or when the charger 
malfunctions. The engine continues to run. To avoid nuisance 
alarms, the AC Power Failure Alarm set point can be 
increased.

Interlock On -

 This green LED will flash when the interlock 

input is received, signaling that another controller or device 
has locked out the controller. (Terminals 11 and 39)

Speed Switch Fault -

 This red LED will be illuminated if the 

controller is running, the engine run signal is lost and the oil 
pressure does not drop. (Terminals 2 and 4)

ECM Selector in Alt. Position -

 This red LED will be illuminated 

when the controller receives a signal from the engine 
indicating the engine is running on the alternate ECM. 
(Terminal 301)

Fuel Injection Malfunction -

 This red LED will be illuminated 

when the controller receives a signal from the engine 
indicating there is a fuel injection malfunction. (Terminal 302)

Содержание Diesel Plus 4A55737H01

Страница 1: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K Effective June 2011...

Страница 2: ...2 Control Input Descriptions 9 4 3 3 Loss of DC Power 9 4 3 4 Speed Switch Malfunction 9 4 3 5 Engine Starter Coil Failure 9 4 3 6 Audible Alarm Silencing 9 4 3 7 Power Failure Alarm 10 4 4 Output Re...

Страница 3: ...utual FM Canadian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND EL ECTRICAL CONNECTIONS 2 1 Mounting Care...

Страница 4: ...y electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Vol...

Страница 5: ...ttery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to...

Страница 6: ...ng a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Termina...

Страница 7: ...ter button will allow the user to enter exit the message history statistics and diagnostics When in the menu system the enter button will allow the user to change the programmed set points and navigat...

Страница 8: ...g the cranking sequence Once the engine is running the controller will stop all further cranking STOP Modes The Stop Mode is programmable for Auto Shutdown On or Off see Appendix C Note that the engin...

Страница 9: ...er is factory installed The jumper must be removed in order to utilize this optional input Pump Start Terminal 36 When this input is in the Connected state the Diesel Plus controller will initiate an...

Страница 10: ...er Fail To Start After 6 cranking attempts three attempts per battery the Fail To Start annunciator will illuminate Attention to the diesel and its associated equipment is required immediately High En...

Страница 11: ...l initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running per...

Страница 12: ...sed on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the syste...

Страница 13: ...en Timer A timer can be programmed to delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has...

Страница 14: ...r to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statist...

Страница 15: ...r on press the Data Print button The first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved t...

Страница 16: ...t is as follows MMDDYYHHMM Month Day Year Hour Minute If any value entered between 1 and 9 needs to be lead by a 0 For example January 1 2009 8 15AM needs to be entered as 0101090815 NOTE All cells ne...

Страница 17: ...aton com 17 APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE ACK GO T...

Страница 18: ...p Controller 18 EATON CORPORATION www eaton com APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK...

Страница 19: ...NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU...

Страница 20: ...IOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK...

Страница 21: ...roller Effective June 2011 EATON CORPORATION www ceaton com 21 APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E...

Страница 22: ...ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO...

Страница 23: ...MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER N...

Страница 24: ...5805019K EATON Diesel Plus Effective June 2011 Diesel Engine Fire Pump Controller 24 EATON CORPORATION www eaton com APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MEN...

Страница 25: ...iesel Engine Fire Pump Controller Effective June 2011 EATON CORPORATION www ceaton com 25 APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT...

Страница 26: ...Controller 26 EATON CORPORATION www eaton com APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK...

Страница 27: ...ler Effective June 2011 EATON CORPORATION www ceaton com 27 APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7...

Страница 28: ...Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal...

Страница 29: ...is 0 seconds automatic start will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine wil...

Страница 30: ...ekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time and date the drain valve solenoid...

Страница 31: ...ser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISI...

Страница 32: ...rporation All Rights Reserved Printed in Canada Publication No IM05805019K June 2011 Eaton Corporation 10725 25th Street NE 124 Calgary Alberta Canada T3N 0A4 Phone 1 403 717 2000 Fax 1 403 717 0567 e...

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