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O & M Manual IM05805019K

EATON Diesel Plus

Effective June 2011

Diesel Engine Fire Pump Controller

12

EATON CORPORATION

 www.eaton.com

Low Pressure Alarm -

 A low pressure alarm point can be 

selected that will be recorded in the controller’s history.

High Pressure Alarm -

 A high pressure alarm point can be 

selected that will be recorded in the controller’s history.

Auto Shutdown -

 The stop mode is user selectable. If the 

shutdown mode is programmed for Off, the engine must be 
stopped via the local stop pushbutton, whether or not the 
engine started via an automatic start. If the auto shutdown is 
programmed for On, the controller will stop the engine 
automatically after all starting causes have been returned to 
normal and the run period timer has timed out.

Proof Pressure Switch -

 An external pressure switch will 

activate the Input #1 input as a starting input. This menu item 
will only be active when the controller is programmed for a 
Foam Pump Controller.

Low Suction Shutdown/Foam Level 

- The controller can be 

programmed to shutdown when a low suction condition is 
present. If this is desired, the user will select Enabled.

There will also be a shutdown delay timer built in (Range: 0-
30 Seconds, Default: 10 Seconds) along with the selection of 
either a Manual or Automatic reset.

If Manual Reset is selected, the Ack./Alarm button on the 
keypad must be activated to reset the alarm. 

If an Automatic Reset (default reset mode) is selected, a delay 
timer (Range: 0-30 Seconds, Default: 10 Seconds) must be set. 
The controller will continually verify if the input is still active. 
Once the input has been removed, the timer will start timing. 
Once the timer has finished timing, out the controller will return 
to the automatic run mode.

When the shutdown delay timer is timing, the time left on the 
timer will be displayed on the fourth line of the display. When 
the controller is shutdown on Low Suction, the display will read 
Low Suction Shutdown. The display will also show the 
automatic reset time delay when timing. Low Suction 
Shutdown will not work on Remote Starts.

ATTENTION

NFPA 20, SECTION 4.14.9.2(2), SPECIFICALLY PROHIBITS THE 
INSTALLATION OF ANY DEVICE IN THE SUCTION PIPING THAT WILL 
RESTRICT STARTING OR STOPPING OF THE FIRE PUMP UNLESS REQUIRED 
BY THE AHJ. EATON CORPORATION ASSUMES NO LIABILITY WHEN THIS 
FUNCTION IS USED.

Pressure Deviation -

 A pressure setting may be selected, such 

that any change in pressure greater than this setting, will 
record the pressure fluctuation in the message history.

Hourly Pressure Recording 

- The controller can be set so that it 

will take a pressure reading every hour on the hour. If this 
feature is not required it can be disabled by selecting 
Disabled.

Timer Values -

 Following are the descriptions for each menu 

item:

Run Period Timer (RPT) -

 The run period timer is used to 

automatically stop the engine after a programmed time. It 
can be programmed to operate based on either of two 

separate conditions, the stop pressure point or when the 
engine has started to run. If the RPT is programmed to start at 
the Stop Pressure, the timer will start timing once the system 
pressure has reached the programmed Stop Pressure Point. 

If the RPT is programmed to start timing once the engine is 
running, the timer will start timing once the controller has 
received a running signal. If the Stop Mode is programmed 
for Manual stop the RPT will not be active. It will not be active 
on Remote Starts. While it is timing the amount of time left on 
the timer will be displayed on the fourth line of the display.

RPT Start Mode -

 The point at which the run period timer 

starts timing is programmable. If it is programmed to start 
timing after the engine has started, the RPT will start timing 
once a signal has been received from the engine speed 
switch. If it is programmed to start timing once the Stop 
Pressure Point has been reached, the RPT will start timing 
when the system pressure has risen above the programmed 
Pressure Stop Point.

Weekly Test Timer -

 A Weekly Timer can be programmed that 

will automatically start and run the fire pump engine. The 
Weekly Timer is set by adjusting the day, hour, and minute of 
the desired weekly run time, the length of time that this test 
shall be performed, and a Test Interval (TI) (Range 1-
52 Weeks) that will run the test every TI weeks. While the 
weekly test timer is timing, the remaining time will be 
displayed on the fourth line of the display.

AC Power Failure Alarm -

 This setting is used to delay the AC 

Power failure alarm. The time can be increased to prevent 
nuisance alarms caused by short interruptions to the AC 
power.

AC Power Failure Start -

 If “Enabled”, the controller will 

automatically start upon the loss of AC power. The start delay 
is based on the AC Power Failure Alarm delay setting. Time 
range is between 0 & 300 seconds. If “disabled” AC power 
failure will have no affect on the starting of the engine.

In order to protect the engine, during the AC Power Failure 
Start, an OVERSPEED condition, LOW OIL PRESSURE or HIGH 
ENGINE TEMP alarm will automatically shutdown the engine.

Sequential Start Timer (SST) -

 The SST can be set to delay the 

starting of the pump when a low-pressure condition exists. If 
during the timing of the sequential timer, the pressure rises 
above the pressure start point, the timer will stop timing and 
the starting sequence will discontinue. When the SST is 
timing, the time left will be displayed on the fourth line of the 
display. The SST will not work on Remote Starts.

Custom Input/Output -

 Refer to Appendix E. Following are the 

descriptions for each menu item:

Custom Inputs -

 The optional inputs have the ability to be 

programmed with predetermined values or custom values. 
The Custom Input Menu will display each input, what it is 
programmed for and if there are any associated optional relays 
and / or lights linked to the input. Refer to Table 2 for the generic 
values the optional inputs can be programmed for. When this 
input is received a message will be stored in memory using the 
programmed label.

Содержание Diesel Plus 4A55737H01

Страница 1: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K Effective June 2011...

Страница 2: ...2 Control Input Descriptions 9 4 3 3 Loss of DC Power 9 4 3 4 Speed Switch Malfunction 9 4 3 5 Engine Starter Coil Failure 9 4 3 6 Audible Alarm Silencing 9 4 3 7 Power Failure Alarm 10 4 4 Output Re...

Страница 3: ...utual FM Canadian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND EL ECTRICAL CONNECTIONS 2 1 Mounting Care...

Страница 4: ...y electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Vol...

Страница 5: ...ttery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to...

Страница 6: ...ng a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Termina...

Страница 7: ...ter button will allow the user to enter exit the message history statistics and diagnostics When in the menu system the enter button will allow the user to change the programmed set points and navigat...

Страница 8: ...g the cranking sequence Once the engine is running the controller will stop all further cranking STOP Modes The Stop Mode is programmable for Auto Shutdown On or Off see Appendix C Note that the engin...

Страница 9: ...er is factory installed The jumper must be removed in order to utilize this optional input Pump Start Terminal 36 When this input is in the Connected state the Diesel Plus controller will initiate an...

Страница 10: ...er Fail To Start After 6 cranking attempts three attempts per battery the Fail To Start annunciator will illuminate Attention to the diesel and its associated equipment is required immediately High En...

Страница 11: ...l initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running per...

Страница 12: ...sed on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the syste...

Страница 13: ...en Timer A timer can be programmed to delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has...

Страница 14: ...r to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statist...

Страница 15: ...r on press the Data Print button The first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved t...

Страница 16: ...t is as follows MMDDYYHHMM Month Day Year Hour Minute If any value entered between 1 and 9 needs to be lead by a 0 For example January 1 2009 8 15AM needs to be entered as 0101090815 NOTE All cells ne...

Страница 17: ...aton com 17 APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE ACK GO T...

Страница 18: ...p Controller 18 EATON CORPORATION www eaton com APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK...

Страница 19: ...NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU...

Страница 20: ...IOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK...

Страница 21: ...roller Effective June 2011 EATON CORPORATION www ceaton com 21 APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E...

Страница 22: ...ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO...

Страница 23: ...MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER N...

Страница 24: ...5805019K EATON Diesel Plus Effective June 2011 Diesel Engine Fire Pump Controller 24 EATON CORPORATION www eaton com APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MEN...

Страница 25: ...iesel Engine Fire Pump Controller Effective June 2011 EATON CORPORATION www ceaton com 25 APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT...

Страница 26: ...Controller 26 EATON CORPORATION www eaton com APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK...

Страница 27: ...ler Effective June 2011 EATON CORPORATION www ceaton com 27 APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7...

Страница 28: ...Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal...

Страница 29: ...is 0 seconds automatic start will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine wil...

Страница 30: ...ekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time and date the drain valve solenoid...

Страница 31: ...ser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISI...

Страница 32: ...rporation All Rights Reserved Printed in Canada Publication No IM05805019K June 2011 Eaton Corporation 10725 25th Street NE 124 Calgary Alberta Canada T3N 0A4 Phone 1 403 717 2000 Fax 1 403 717 0567 e...

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