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Application Example: Operating a C441 Motor Insight with a Siemens PLC on PROFIBUS-DP

62

C441 PROFIBUS Module User Manual

MN042002EN—July 2015

www.eaton.com

Next, select the download button to download the project to the PLC. The following window will be
displayed. If the controller was in the Run mode, it must be stopped for the download. Select “Stop
all” per the following, then select the Load button.

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Содержание C441 Series

Страница 1: ...C441 PROFIBUS Module C441Q C441S C441QS C441SS User Manual Effective July 2015 New Information C441Q C441S C441QS C441SS...

Страница 2: ...RTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCU...

Страница 3: ...availability ordering expediting and repairs Website Use the Eaton website to find product information You can also find information on local distributors or Eaton s sales offices Website Address www...

Страница 4: ...ONFIGURATION USING THE PROFIBUS CONFIGURATION FILE C441 Motor Insight Overload Protection Relay 16 C440 Overload Protection Relay 18 S611 Soft Starter 19 S811 Soft Starter 21 PROFIBUS I O PARAMETERS C...

Страница 5: ...3 Mounting of Stand Alone Model 7 Figure 4 Stand Alone Dimensions 8 Figure 5 C440 to a C441QS SS 9 Figure 6 S611 to a C441QS SS 9 Figure 7 Pin Out for PROFIBUS DB9 9 Figure 8 Power and Modbus RS 485 C...

Страница 6: ...ply Connection 9 Table 15 PROFIBUS DIP Switch Settings 10 Table 16 PROFIBUS Status LEDs 14 Table 17 C441 Motor Insight Configuration File 16 Table 18 C440 Overload Supported Configuration File 18 Tabl...

Страница 7: ...ts Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When...

Страница 8: ...tput stand alone IO module on a PROFIBUS network The C441 PROFIBUS communication adapters provide the user with the ability to Configure C441 Motor Insight C440 OL relay S611 and S811 soft starter and...

Страница 9: ...e 2 Product Selection The PROFIBUS module provides the following key features Supports PROFIBUS protocol 4 Discrete Input Points and 2 Output relays Catalog Number Description Use With C441Q Plug In P...

Страница 10: ...1 Class A Agency Certifications UL 508 cUL CSA C22 2 No 14 CE Low Voltage Directive Description Requirement Voltage Range 18 30 Vdc Current Draw Maximum 30 mA Description Rating Transportation and Sto...

Страница 11: ...in UL 508 paras 15 1 15 3 36 12 39 4 b CB to be marked with Vendor UL ID code Vendor Date Code material flammability rating Polarized components shall be marked so polarity can be verified after asse...

Страница 12: ...Diagram 1 Align module with side of Motor Insight base unit or the S611 2 Slide module bottom pegs into appropriate slots 3 Rotate module up and gently click the base unit and module together 4 Conne...

Страница 13: ...Mounting and Dimensions 6 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com Dimensions Figure 2 C441Q and C441S Product Dimensions Attached to C441 Base Unit...

Страница 14: ...ual MN042002EN July 2015 www eaton com 7 Mounting C441QS and C441SS The modules are designed to be installed on the DIN rail or panel surface by screw Screw fixing dimensions reference below Figure 3...

Страница 15: ...Mounting and Dimensions 8 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com Dimensions Figure 4 Stand Alone Dimensions...

Страница 16: ...oduct Figure 5 C440 to a C441QS SS Figure 6 S611 to a C441QS SS S811 to the C441QS SS The D0 D1 terminals are on a separate terminal strip from where the 24 Vdc terminals are located on the S811 Conne...

Страница 17: ...to ON will provide the address of the adapter on the PROFIBUS network Notice The address specified in the switches is only used by the adapter at the time the adapter is powered on Changing these swi...

Страница 18: ...in conjunction with the inputs It is a 24 Vdc output intended to only supply signal power for the inputs When using the 24 Vdc input supply pin 6 should only be connected to pin 5 24 Vdc input supply...

Страница 19: ...ts and two relay outputs The two relay outputs provided are one form A NO and one form C NO NC Figure 10 C441S 120 Vac Wiring Diagram Example 120 Vac IO Module All inputs are isolated All Common termi...

Страница 20: ...relay outputs provided are one form A NO and one form C NO NC Figure 12 C441SS 120 Vac Input Specification D0 D1 To C440 S611 or S811 D0 D1 To C440 S611 or S811 Example Non isolating 24 Vdc input sou...

Страница 21: ...er device type the following procedure must be performed 1 Disconnect the C441 PROFIBUS module from the existing device 2 Set the DIP switches on the C441 PROFIBUS module to a value of three per Figur...

Страница 22: ...ected and parameterization will fail Data for parameters such as Overload FLA Low kW Trip Level High kW Trip Level and GND Fault Trip Level whose ranges vary based on model will be adjusted If the val...

Страница 23: ...et Delay and Motor Faults Number of Restarts Over Voltage Trip Enable Motor Insight 1 Trip Enabled 0 Warning only Under Voltage Trip Enable Motor Insight 1 Trip Enabled 0 Warning only Phase Order Trip...

Страница 24: ...sight 0 Trip on voltage fault 1 Alarm no trip inhibit start default Jam Fault Trip Level Motor Insight 150 400 of FLA 300 default Jam Fault Trip Delay Motor Insight 1 60 seconds 5 default Phase Loss T...

Страница 25: ...ndication CP models only Enable MI AuxRly Overload Indication Motor Insight 1 Indication Enabled 0 No Indication CP models only Enable MI AuxRly Freq Fault Indication Motor Insight 1 Indication Enable...

Страница 26: ...tart profile 0 100 Only Motor Rated Voltage S611 Nameplate Rated motor voltage 115 600 V Under Voltage Percent S611 Under voltage fault threshold rated motor voltage 1 99 Under Voltage Trip Delay S611...

Страница 27: ...nce fault threshold 1 20 Current Unbalance Trip Delay S611 Length of current imbalance condition before fault 1 20sec Load Disconnect Trip Level S611 Load disconnect fault threshold motor fla 1 50 Loa...

Страница 28: ...11 0 Voltage Ramp 1 Current Limit 2 Unavailable 3 Pump Start w pump option Percent Initial Torque S811 0 100 Motor Start Ramp Time S811 0 5 180 s in 0 1 sec Motor Stop Ramp Time S811 0 0 60 0 s in 0 1...

Страница 29: ...t Bypass 5 Motor Energized 6 Motor Not Energized 7 Warning 8 Not Warning 9 Custom Codes 10 Not Custom Codes Fault Reset Mode S811 0 Manual reset 1 Auto reset 2 Power on reset Auto Reset Delay Time S81...

Страница 30: ...11 0 Protection disabled 1 Fault enabled 2 Warning enabled Motor Line Frequency Deviation From Rated Fault Level S811 0 100 deviation from setting Motor Line Frequency Fault Duration S811 0 1 60 0 sec...

Страница 31: ...Start Delay S811 0 0 600 0 sec in 0 1 sec Motor Control Start Delay S811 0 0 600 0 sec in 0 1 sec Motor Control Run Command Change Start Delay S811 0 0 600 0 sec in 0 1 sec Motor Ground Fault Warning...

Страница 32: ...441 Motor Insight Base C440 Overload Base S611 Soft Starter Base S811 Soft Starter Base By default the first 2 Data Exchange Module slots from the GSD file contain the following Com Adapter Outputs_1...

Страница 33: ...tor Start Count 0x00CC Force Ground Fault 0x00DD Relay OFF Note Command register will clear after write input 2 MI Run Time Hours Run Time can be reset via the MI Command Register input 2 MI Start Cou...

Страница 34: ...x0002 GND Fault Tripped 0x0004 High Power Tripped 0x0080 Running input 2 MI Error Code 0x0001 Low Voltage Warning 0x0002 High Voltage Warning 0x0004 Voltage Unbalance Warning 0x0008 Low Power Warning...

Страница 35: ...ntrol Status 0 Stopped 1 Running 2 Tripped Input 2 C440 Present Faults Bit Feature 0 Overload Fault 1 Phase Imbalance 2 Phase Loss Fault 3 Ground Fault 4 Network Trip Command 5 NV Memory Failure 6 Res...

Страница 36: ...e the frequency is displayed in deciHz Input 2 C440 Feature Status Bit Feature 01 Class Index 00 Class 10a 01 Class 10 10 Class 20 11 Class 30 2 Phase loss imbalance enabled 3 Ground fault enabled 4 A...

Страница 37: ...x4000 Permissive enabled input 2 Current I1 Scaling value in 0 01 Amps input 2 Current I2 Scaling value in 0 01 Amps input 2 Current I3 Scaling value in 0 01 Amps input 2 Current Average Scaling value...

Страница 38: ...opout fault 12 SCR over current fault 13 Contactor over current fault 14 Communications fault 15 Device fault input 20 Active Fault Code Last 10 fault codes output 2 Motor Control 0x0001 Run 0x0004 Pe...

Страница 39: ...Status 0x0001 Adapter Connected 0x0002 Message Error 0x0004 Adapter Married Input 1 MOTOR CONTROL STATUS 0 Running1 1 Running2 2 Permissive 3 Ramp2 4 LocalControlStatus 5 Faulted 6 Warning 7 In bypass...

Страница 40: ...C441 Q1 Network output0 3 C441 Q2 Network output1 Input 1 Network Outputs Bit Description 0 C441 Q1 Network output0 1 C441 Q2 Network output1 Input 20 Fault Queue Last 10 Fault Codes Input 4 Average...

Страница 41: ...Scaled Three Phase Currents in deciamps Pole L1 RMS pole current in 0 1 Amps Input 2 Scaled Three Phase Currents in deciamps Pole L2 RMS pole current in 0 1 Amps Input 2 Scaled Three Phase Currents in...

Страница 42: ...Factory Reset 3 App parameter Reset 4 reserved 5 reserved 6 Flush Fault History Queue 7 Reset Motor Starts Input 1 S811 Device Product Code Output 1 Motor Control Bit Description 0 Run1 1 Run2 2 reser...

Страница 43: ...fixed 6 Dig prm_fault Incorrect parameterization 7 Diag master_lock Slave is parameterized by different master 2 0 Diag prm_req Slave has to be re parameterized 1 Diag stat_diag Static diagnosis 2 Fix...

Страница 44: ...empts Exceeded Fault F S 25 1 Relay Off Command Network UI 26 1 Contactor Failure F S 27 1 Under Current Fault F S 28 1 Overload Fault F S 29 1 GND Fault F S 30 1 Current Unbalance Fault F S 31 1 Curr...

Страница 45: ...2 Fixed at 1 3 Diag WD_on Threshold monitoring activated 4 Diag freeze_mode Freeze command received 5 Diag sync_mode Sync command received 6 Reserved 7 Diad deactivateed sets master 3 0 6 Reserved De...

Страница 46: ...ent Trip F S 68 1 C440 Network Trip F S 69 1 C440 NVRAM Memory Fault F S 70 71 Reserved 17 72 79 Reserved Extended Diagnostic Data 18 80 87 Reserved Extended Diagnostic Data 19 88 95 Reserved Extended...

Страница 47: ...eterization 7 Diag master_lock Slave is parameterized by different master 2 0 Diag prm_req Slave has to be re parameterized 1 Diag stat_diag Static diagnosis 2 Fixed at 1 3 Diag WD_on Threshold monito...

Страница 48: ...om Net 0 local control S S 94 1 Permissive enabled 0 Permissive disabled S S 95 Reserved 20 96 Reserved 97 1 Overload trip F S 98 1 Jam trip F S 99 1 Stall trip F S 100 1 Current Imbalance trip F S 10...

Страница 49: ...ameterization 7 Diag master_lock Slave is parameterized by different master 2 0 Diag prm_req Slave has to be re parameterized 1 Diag stat_diag Static diagnosis 2 Fixed at 1 3 Diag WD_on Threshold moni...

Страница 50: ...ermissive S S 3 Ramp2 S S 4 LocalControlStatus S S 5 Faulted F S 6 Warning S S 7 In bypass S S 23 0 Phaseloss F S 1 Phase Imbalance F S 2 Thermal Pile F S 3 Overcurrent F S 4 Breaker Fault F S 5 GND F...

Страница 51: ...rent S S 4 Breaker Fault S S 5 GND Fault S S 6 Motor Stall S S 7 Motor Jam S S 8 OverTemp S S 9 UnderLoad S S 10 Overload Impending Trip S S 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Other S...

Страница 52: ...or this purpose Siemens Simatic Step 7 Basic V13 programming software was used for this application example The Simatic S7 PLC will be configured to poll the Motor Insight to operate and monitor the o...

Страница 53: ...July 2015 www eaton com From the next screen select Configure a device then select Add new device An S7 1200 PLC is being used for this application Select the CPU under Unspecified CPU 1200 Choose the...

Страница 54: ...ight with a Siemens PLC on PROFIBUS DP C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com 47 Click the CPU box to select it then select detect in the yellow area below it The Hardware...

Страница 55: ...r and software to communicate with your PLC Once communications is properly set up select the Detect button and the software will detect the actual controller type and the PROFIBUS master module conne...

Страница 56: ...op down menu and choose Install general station description file gsd Download the GSD file from the Eaton website for the C441Q S modules then search for it on your hard drive by selecting the ellipse...

Страница 57: ...he arrow next to Other field devices then next to PROFIBUS DP I O Eaton Corp C441 PROFIBUS Adapter C441 PROFIBUS ADAPTER C441 PROFIBUS ADAPTER Drag and drop the device called C441 PROFIBUS ADAPTER bel...

Страница 58: ...Application Example Operating a C441 Motor Insight with a Siemens PLC on PROFIBUS DP C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com 51 The following should now be displayed...

Страница 59: ...t with a Siemens PLC on PROFIBUS DP 52 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com The PROFIBUS network has been created in the offline project Double click the Slave_1 C441 PR...

Страница 60: ...PROFIBUS address being used is 3 The Transmission speed will default to 1 5 Mbps which is fine Any speed will work here because the C441Q S module is set to Auto The data rate is dependent on the over...

Страница 61: ...onitoring the inputs on the C441Q S module These will not be deleted but used in this application example The Empty Module rows can be deleted and parameters to be monitored may be dragged and dropped...

Страница 62: ...ecific Parameters in the Properties as shown below Each C441 Motor Insight in the application can be configured using the Device Specific Parameters for each device This file is downloaded to each C44...

Страница 63: ...r Manual MN042002EN July 2015 www eaton com Assigning Tag Names to C441 Motor Insight I O Addresses The I O addresses for the parameters selected for the C441 Motor Insight are shown below for this ex...

Страница 64: ...2015 www eaton com 57 Double click Show all tags under PLC Tags to display the following Double click in the top row under the Address column and begin entering the I O addresses for the C441 Motor In...

Страница 65: ...odule User Manual MN042002EN July 2015 www eaton com Now add Tag names to these addresses as follows The tag names should fit the application The tag names used above are just an example Next double c...

Страница 66: ...isplayed add the I O addresses for the C441 Motor Insight Note that the names for these addresses that you entered into the PLC Tags area are automatically populated as the addresses are entered This...

Страница 67: ...ore it is downloaded to the PLC In the Project Tree under PLC_1 CPU double click Device configuration as follows to display the Device View containing the PLC Select the PLC then click the Compile but...

Страница 68: ...rating a C441 Motor Insight with a Siemens PLC on PROFIBUS DP C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com 61 The results of the compile process will be displayed in the area be...

Страница 69: ...US Module User Manual MN042002EN July 2015 www eaton com Next select the download button to download the project to the PLC The following window will be displayed If the controller was in the Run mode...

Страница 70: ...odule User Manual MN042002EN July 2015 www eaton com 63 The results of the Load will be displayed in the lower portion of the project screen as shown below Start all should be selected then select the...

Страница 71: ...ns PLC on PROFIBUS DP 64 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com With the PLC selected select Go online from the Tool Bar to go online with the project running in the PLC W...

Страница 72: ...42002EN July 2015 www eaton com 65 In the Project Tree on the left double click Watch table_1 under Watch and force tables to display the following Below is the Tool Bar located above the Watch List I...

Страница 73: ...or modified in the Modify Value column for the Outputs tag the lightning bolt with a 1 under it shown below must be selected to instruct the software and the PLC to write the value to the C441 Motor...

Страница 74: ...Application Example Operating a C441 Motor Insight with a Siemens PLC on PROFIBUS DP C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com 67...

Страница 75: ...Application Example Operating a C441 Motor Insight with a Siemens PLC on PROFIBUS DP 68 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com...

Страница 76: ...grated solutions to solve our customers most critical challenges Our focus is on delivering the right solution for the application But decision makers demand more than just innovative products They tu...

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