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Installation, Operation and Parts Manual

EE-6604BWF

Annex 4, Pneumatic scheme and parts list

POS.

Code

Description

Specification

Qty

321004006

AFC Air filter combination

AFC2000

310102015

Quick bending air hose connector

KLL8-02

123010101

Air hose

D=6

310201002

Silencer

SLM02 R1/4 (M12)

310401001

Pneumatic solenoid valve

3V210-08DC24V

310101015

Quick straight air hose connector

KLC8-02

123010101

Air hose

D=6 200

310101024

Quick straight air hose connector

KLC6-01

310201003

Silencer

SLM01 R1/8 (M8)

310501005

Pneumatic cylinder

CQ2B32*30

310103005

Quick three-way air hose connector

KLE-6

Содержание EE-6604BWF

Страница 1: ...lift Low Profile With synchronization protection Lifting Capacity 4000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installa...

Страница 2: ...er domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal proceedi...

Страница 3: ...ction of the lift 9 3 3 Dimensions 10 3 4 Safety device descriptions 11 3 5 Technical data 12 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions 14 4 3 Ge...

Страница 4: ...hecking essentially involves performing a visual inspection and a functional test This includes checking the condition of the components and equipment checking that the safety systems are complete and...

Страница 5: ...work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 do not rock the vehicle while on the lift or r...

Страница 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detac...

Страница 7: ...rushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety meas...

Страница 8: ...ate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more...

Страница 9: ...tes oil cylinders and a set of operation unit The gear pump works to make oil in the pump push upwards the pistons of oil cylinders Thus scissor brackets of the lift rise accordingly The mechanical sa...

Страница 10: ...Installation Operation and Parts Manual EE 6604BWF 10 3 3 Dimensions...

Страница 11: ...m 3 24V operation voltage Safety voltage for operators 5 Max height limit switch for wheel free jack Stop rising at a maximum height of above lifting platform 6 Tip up protection for wheel jack Protec...

Страница 12: ...formed before erecting the lift Construction of the foundation following consultation with the manufacturer s customer service or an authorized service agent Routing of the wiring to the installation...

Страница 13: ...missed as per the following list Do not hesitate to contact us in case any parts missed but if you do not contact us and insist installing upon the lack of some parts we as well as our dealers will no...

Страница 14: ...hold the platform during the hoisting process Irrelevant person is not allowed in installation area Step 2 Connect hydraulic oil hoses Connect the oil hoses fittings to the power unit as per the diag...

Страница 15: ...l when average temperature is below 10 Change the oil 6 months after initial use and change once per year thereafter Step 6 Levelling Refer to 5 4 operation instructions and turn SA1 to the levelling...

Страница 16: ...Turn SA1 to normal working mode and check the synchronization 7 IF still not being synchronized repeat step 4 to step 6 until both platforms are synchronized Level the wheel free jack 1 Turn SA2 on c...

Страница 17: ...than 4 5 Height difference of the two platform 5mm 6 Mechanical locks are robust and synchronized when running with rated load 7 If the control button works as hold to run 8 If limit switches work we...

Страница 18: ...of the lift 5 1 8 Engage the safety locking mechanism before entering under the raised vehicle 5 1 9 Avoid excessive rocking of vehicle while on the lift 5 1 10 It is forbidden for people to stand in...

Страница 19: ...e The normal users are not allowed to open the door of control cabinet Selection switches in the control cabinet need to be turned to working and infrared on before using the lift to raise vehicles Us...

Страница 20: ...ion in case the platform extensions of the wheel free jack are used the operator needs to retract both extensions when the four wheels of vehicle have enough contact with the main lifting platforms 1...

Страница 21: ...ll screwed up or jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean...

Страница 22: ...ensure the lifting platform stops rising at maximum lifting height Every day 3 Pneumatic filter Listen and inspect the filter to ensure no leakage Inspect and ensure the water level is below its max...

Страница 23: ...330N m Every 3 months 15 Fixation holder of the wheel free jack Check with torque spanner The torque should be no less than 55N m Every 3 months 16 Lifting platform synchronization Check the synchron...

Страница 24: ...form and fixed elements e g wall in all lifting positions There must also be sufficient space for driving vehicles on and off C25 concrete foundation with a minimum thickness of 150mm Concrete Surface...

Страница 25: ...Installation Operation and Parts Manual EE 6604BWF 25 Floor Plan for Recessed Mounting In case drain pipes are not available it is advised to reserve a water collecting pit...

Страница 26: ...Installation Operation and Parts Manual EE 6604BWF 26 Annex 2 Electrical schemes and parts list...

Страница 27: ...Installation Operation and Parts Manual EE 6604BWF 27...

Страница 28: ...Installation Operation and Parts Manual EE 6604BWF 28...

Страница 29: ...witch of the wheel free lift SQ3 Safe descent limit switch SQ4 Infrared sensor switch YA3 Pneumatic solenoid valve YV1 Solenoid unloading valve YV3 Solenoid valve for the main lift YV4 Solenoid valve...

Страница 30: ...5006 Wire terminal 21 320505011 Retaining chip 2 KA2 KA3 KA4 320601001 Relay 3 KA1 320601002 Relay 1 320601011 Relay holder 4 320601018 Relay feet fixer 8 KT 320602009 Integrated time relay 1 QF 32080...

Страница 31: ...parts list 1 Oil tank 2 oil sucking filter 3 gear pump 4 coupling 5 motor 6 Composite hydraulic block 7 cushoin valve 8 overflow valve 9 single way valve 10 Solenoid unloading valve 11 flow control va...

Страница 32: ...n cylinder of the secondary lift 6604B A11 B1 1 5 410210011 Right angled connector 6603B A9 B4 NPT 1 4 1 6 615025014 Secondary cylinder of the secondary lift 6604B A12 B1 1 7 310101010 Right angled co...

Страница 33: ...Rubber oil hose L 3800 2 15 410210181 Three way connector 6603B A9 B7 4 16 624001815 Rubber oil hose L 1700 1 17 410250271 Four way connector 6604B A29 1 18 624001819 Rubber oil hose L 4270 1 19 62400...

Страница 34: ...8006 Solenoid unloading valve DHF06 220H DC24 1 8 330302001 Single way valve DYF C 1 9 330301001 Cushion valve HZYF C1 1 10 330308008 Levelling valve DHF06 228H DC24 4 11 330401005 Oil sucking tube XY...

Страница 35: ...connector KLL8 02 3 3 123010101 Air hose D 6 1 4 310201002 Silencer SLM02 R1 4 M12 1 5 310401001 Pneumatic solenoid valve 3V210 08DC24V 1 6 310101015 Quick straight air hose connector KLC8 02 1 7 1230...

Страница 36: ...V2 A15 1 5 410254513 Oil hose protective cover D 6604V2 A16 1 6 615025310 48L Secondary platform 6604V2 A4B 1 7 615025038 Wheel free lifting assembly 6604V2 A7 1 8 121010103 Plastic expansion tube M10...

Страница 37: ...1 5 320301003 Limit switch D4MC 5020 1 6 203101009 Hex nut M16 M16 GB6170 4 7 201201005 Expansion bolt M16X120 4 8 202205002 Hex socket flat head tapping screw M16X50 GB77 4 9 202101002 Cross socket c...

Страница 38: ...2 B2 2 3 410253683B Pressure plate for Base B 6604V2 A2 B3 2 4 410255153 Anti roll plate for Base B 6604V2 A2 B4 2 5 201201005 Expansion bolt M16X120 4 6 202205002 Hex socket flat head tapping screw M...

Страница 39: ...901756 Decorative plate 6604V2 A4 B20 2 17 410902033 Box 200mm 6604V2 A4 B21 2 18 614901380 Fixed Box 175mm 6604V2 A4 B22 1 19 614901381 Box 70mm 6604V2 A4 B23 1 20 420680084 Magnetic rubber pad 6604V...

Страница 40: ...on sheath 6604V2 A4 B5 2 11 614025071 Mid ramp 6604V2 A4 B7 2 12 614025066B Small ramp 6604V2 A4 B10 1 13 410250211 Ramp shaft 6604V2 A4 B12 1 14 614025067B Slope plate 6604V2 A4 B13 1 15 614025080 Tr...

Страница 41: ...M6 GB6170 12 31 202110003 Hex socket button head screw M6X12 GB70_2 11 32 202109020 Hex nut M6 M6X15 GB70_1 12 33 202110004 Hex socket button head screw M8X12 GB70_2 2 34 202109031 Hex socket cylinde...

Страница 42: ...slider 6605B A6 B1 C2 2 13 420260030B Base slider 6605B A6 B2 C2 2 14 206101008 Post pin D10X30_GB119 4 15 204301010 Circlip D28 GB894_1 2 16 204101015 Flat washer D30 D30 GB95 2 17 204301011 Circlip...

Страница 43: ...of UP auxiliary cylinder 6604V2 A5 B4 1 6 410252391B Shaft of DOWN auxiliary cylinder 6604V2 A5 B5 1 7 615025017B Secondary oil cylinder 6604V2 A5B B1 1 8 614025070 Oil cylinder sheath 6604V2 A5B B2 1...

Страница 44: ...6604V2 A6 B1 1 9 410252401 Wheel shaft of start plate 6604V2 A6 B2 1 10 410250231 Start rotor wheel 6604V2 A6 B3 2 11 410252411 Mid shaft of start plate 6604V2 A6 B4 1 12 614025081 UP shaft of oil cyl...

Страница 45: ...lift 6604V2 A7 B1 1 13 614025048 Platform of the secondary arm 6604V2 A7 B3 1 14 410254430C Anti abrasive plate 6604V2 A7 B4 1 15 614025050 Extension platform 6604V2 A7 B5 1 16 410254541 DOWN shaft o...

Страница 46: ...ctor small 6603B A3 B8 1 4 615025012 Drive cylinder of the jack 6604V2 A8 B1 1 5 410210011 Right angle connector EEB WJT 002 2 POS Code Description Specification Qty 1 410250211 Ramp shaft 6604V2 A4 B...

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