E.H. Wachs MDSF Скачать руководство пользователя страница 24

7382

29570

Resolver output level 
too low

Reaction 5: Switch-off of the 
current immediately (without 
ramp), application of the 
brake

Malfunction (motion caused by external source) of the motor 
during automatic commutation, starting current too great, incorrect 
parameter for commutation direction (use MotorManager to 
determine the values). Check feedback resolution (per pitch) and/or 
number of feedback or motor poles. A motor phase has been 
(temporarily) interrupted.
Post-pulse oscillation of the drive due to a too high excitation in a 
feebly attenuated system ->= increase O2190.1 
AutoCommuntationControl_Ramptime and/or vary O2190.4 
AutoCommutationControl MotionReduction.

7383

29571

Synchronization of 
resolver excitation

Reaction 5: Switch-off of the 
current immediately (without 
ramp), application of the 
brake

Eliminate external influence on the motor or device current is too 
small resp. friction is too high.
Post-pulse oscillation of the drive due to a too high excitation in a 
feebly attenuated system ->= increase O2190.1 
AutoCommuntationControl_Ramptime and/or vary O2190.4 
AutoCommutationControl_MotionReduction.
The commutation direction may be badly parameterized (use 
MotorManager to determine the values).

7385

29573

Position difference 
between load 
mounted and motor 
feedback too high

Reaction 2: Downramp / 
apply brake / de-energize..

Avoid external influences on the motor, check feedback (sufficient 
EMC immunity/shielding, resolution not configured). In very easy 
running systems, it may be necessary to increase O2190.1 
AutoCommutationControl_Ramptime. If needs be, increase O2190.7 
AutoCommutationControl_Standstillthreshold as well.

7390

29584

SinCos internal 
feedback error (group 
bit)

Reaction 2: Downramp / 
apply brake / de-energize..

Increase starting current O2190.2 and eliminate very high direction 
dependence or friction if any. Check feedback resolution and/or 
number of feedback or motor poles. With a high inertia (or 
mass)/torque constant KT ratio, it might in addition be necessary to 
reduce the motion threshold O2190.3.

7391

29585

Feedback level 
exceeds limit

Reaction 5: Switch-off of the 
current immediately (without 
ramp), application of the 
brake

Increase the starting current or eliminate external influence on the 
motor. Check feedback resolution and/or number of feedback or 
motor poles, update firmware to a release higher than 04_2005-3 
(Firmware V02.07.16).

7392

29586

Feedback level too 
low

Reaction 5: Switch-off of the 
current immediately (without 
ramp), application of the 
brake

Increase automatic commutation starting current, eliminate motor 
block, check parameters for motor current (too small, device 
extremely under-dimensioned), current controller unstable. With a 
high inertia (or mass)/torque constant KT ratio, it might in addition 
be necessary to reduce the motion threshold O2190.3.

7393

29587

SinCos RS-485 
communication error 
(multiple bit)

Reaction 2: Downramp / 
apply brake / de-energize..

Connect motor resp. check wiring. In the case of high winding 
resistance reduce peak current so that Rkk*Imax is inferior to 
Umains*0.8.
The power stage may be defective.

7394

29588

Feedback EEPROM 
data invalid

Reaction 2: Downramp / 
apply brake / de-energize..

Check and correct feedback sensor adjustment as well as feedback 
wiring.

7395

29589

Error while storing 
data in feedback 
EEPROM

Reaction 2: Downramp / 
apply brake / de-energize..

Increase baud rate

7396

29590

Checksum error 
SinCos® EEPROM

Reaction 2: Downramp / 
apply brake / de-energize..

Check feedback and feedback cable.

7397

29591

SinCos® FF feedback 
type is not supported

Reaction 2: Downramp / 
apply brake / de-energize..

Check feedback and feedback cable or reduce lower limit value 
(Obj287.10) if needs be

Содержание MDSF

Страница 1: ...22 E H Wachs All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs co...

Страница 2: ...MDSF Servo Electric Drive 69 SERVO MAN 01 E H Wachs Company...

Страница 3: ...tains instructions and illustra tions Use these instructions to perform the machining oper ation The narrower column on the outside contains additional information such as warnings special notes and d...

Страница 4: ...may result in damage to the equipment A NOTE provides supple mentary information or oper ating tips Read and follow all safety guidelines and instructions in the manual for your MDSF or EP 424 machin...

Страница 5: ...with on off switch and electronic error code display panel electric drive motor assembly with adapter for mounting to MDSF pinion housing control pendant with start stop speed control and emer gency s...

Страница 6: ...ic Drive Specifications Power Requirements 380 480 VAC 50 60 Hz Component Weights Power cabinet 40 8 lb 18 5 kg Motor assembly with cable 40 2 lb 18 3 kg Pendant with cable 2 6 lb 1 2 kg Cable lengths...

Страница 7: ...the MDSF pinion assembly Use a lifting device if necessary the drive motor assembly has a lift handle Insert the motor drive shaft all the way into the pin ion spline engaging the face gear Snap the...

Страница 8: ...ntrol cabinet Connect it to the back of the control cabinet NOTE Do not plug the power cable into the elec trical source until you have the machine and drive mounted and ready to operate 2 Connect the...

Страница 9: ...or cover OPERATING INSTRUCTIONS Using the Control Pendant The control pendant is enabled when the electrical system is powered on When not operating the drive push in the Emergency Stop button to prev...

Страница 10: ...Releasing the trigger will stop the motor to re start hold the trigger and press the Start button Operating the Drive 1 Make sure the cables are connected to the control cab inet power source motor p...

Страница 11: ...button on the pendant See pendant operating instruction in the previous sec tion 6 Turn the power switch on the front of the cabinet to the ON position Figure 1 8 Turn the power switch to the ON posi...

Страница 12: ...trigger to stop the machine 13 If necessary press the Emergency Stop button on the pendant to immediately stop the machine and disable power 14 Always press in the Emergency Stop button when making a...

Страница 13: ...Error Codes The LED display on top of the control cabinet displays error codes when there is an error condition Appendix A lists and describes the error codes Figure 1 10 The LCD screen on top of the...

Страница 14: ...MDSF Servo Electric Drive 12 Part No 69 SERVO MAN 01 Rev A E H Wachs APPENDIX A ERROR CODE REFERENCE...

Страница 15: ...Speed control Stiffness and or damping set too high too high signal delay in the control loop current bandwidth too small 50 control signal or actual speed value filter 1 and 2 set too high control l...

Страница 16: ...f you wish to operate Compax3 with a lower DC bus voltage 70V mask this error As from Release 05 this can be achieved in the configuration via IEC T30 T40 with the error module C3_ErrorMask or with th...

Страница 17: ...Reaction 2 Downramp apply brake de energize Verify external wiring 4310 17168 Motor Temperature Reaction 2 Downramp apply brake de energize Verify wiring and power supply unit 4410 17424 C3 PSUP Devi...

Страница 18: ...remain in position control state Caution The safety of the STO safety function is no longer guaranteed Please check external wiring Error cannot be acknowledged when the error is eliminated the 24V mu...

Страница 19: ...et cycle time in the IEC download dialog refrain from using time intensive processes for example saving objects in Flash 5F48 24392 Effective motor usage too high i t Reaction 2 Downramp apply brake d...

Страница 20: ...sed by positiv controller feedback in speed control loop check motor commutation from within MotorManager If it is not correct there might be the following causes wrong motor wiring Phases swapped shi...

Страница 21: ...configuration Firmware update to release version higher than R07 1 if error during manual travel 7121 28961 Motor Stall occurred Reaction 2 Downramp apply brake de energize If the software end limits...

Страница 22: ...he position difference will accumulate Resetting is possible by writing 1 into C3Plus LoadControl_Command O2201 2 as well as by a homing run also Teaching of the drive As an alternative position diffe...

Страница 23: ...heck hall wiring and verify function of hall sensors If needs be eliminate EMC disturbance on hall signals e g improve motor cable shielding optimize signal lead of the hall signals in the case of an...

Страница 24: ...gize Increase starting current O2190 2 and eliminate very high direction dependence or friction if any Check feedback resolution and or number of feedback or motor poles With a high inertia or mass to...

Страница 25: ...e force controller of the auxiliary axis 73A8 29608 Automatic commutation No standstill during phase 3 Reaction 2 Downramp apply brake de energize Increase configured maximum pressure check maximum pr...

Страница 26: ...e Compax3 O3921 3 or O3921 10 and O3921 2 or O3921 9 or output modulo of the controller 73D1 29649 Tracking error Force control aux Axis Reaction 1 Downramp actual speed remain in position control sta...

Страница 27: ...eaction 2 Downramp apply brake de energize 7489 29833 Cam generator reserved Reaction 1 Downramp actual speed remain in position control state The error occurs for example if the response times of the...

Страница 28: ...ntrol state Select valid coupling segment O3011 3 or verify curve memory 7590 30096 HEDA synchronization error Reaction 2 Downramp apply brake de energize Select valid segment or verify curve memory 7...

Страница 29: ...ect correct machine zero mode check reference point initiators feedback zero cable voltage supply feedback type debounce reversal switches via software debounce time reduce acceleration for reversal v...

Страница 30: ...rved Reaction 2 Downramp apply brake de energize 819e 33182 CamCommand reserved Reaction 2 Downramp apply brake de energize 81F0 33264 CAN Bus inactive status Reaction 1 Downramp actual speed remain i...

Страница 31: ...y without ramp application of the brake output error number system restart software reset FE08 65032 Exception 08 DSP System Switch off of the current immediately without ramp application of the brake...

Страница 32: ...than R08 1 for very old devices firmware V01 xx yy FF13 65299 Timeout error Reaction 1 Downramp actual speed remain in position control state FF14 65300 Overflow error Reaction 1 Downramp actual speed...

Страница 33: ...environment is the motor screened is the system correctly grounded etc reduce line length FF41 65345 Power fail safe data are invalid Reaction 1 Downramp actual speed remain in position control state...

Страница 34: ...te Exchange or have feedback system repaired FF4C 65356 IEC object not found Reaction 1 Downramp actual speed remain in position control state Switch on Compax3 24V supply with EnDat with a lower spee...

Страница 35: ...ation Reaction 1 Downramp actual speed remain in position control state Exchange feedback FF83 65411 EnDat Internal warning battery charge Reaction 1 Downramp actual speed remain in position control s...

Страница 36: ...main in position control state Update Compax3 firmware FFA1 65441 SinCos Analog signals beyond specification Reaction 2 Downramp apply brake de energize Ensure that the motor is at a standstill FFA2 6...

Страница 37: ...server reduce HEDA mapping objects contact technical support FFAC 65452 SinCos number of transmitted data is faulty Reaction 2 Downramp apply brake de energize Maybe a SineCosine encoder is operated i...

Страница 38: ...FBE 65470 SinCos feedback temperature approaching limit Reaction 2 Downramp apply brake de energize FFBF 65471 SinCos speed exceeds normal no position generation permitted Reaction 2 Downramp apply br...

Страница 39: ...bandwidth When working with high motor speed and operation at the voltage limit make sure you use a release 2004R03 Firmware and PC Software With older firmware versions the error may be reported in c...

Страница 40: ...ystem Error 2 Reaction 2 Downramp apply brake de energize FFEC 65516 FBK System Error 3 Reaction 2 Downramp apply brake de energize FFED 65517 FBK System Error 4 Reaction 2 Downramp apply brake de ene...

Страница 41: ...l state FFFB 65531 User error 11 Reaction 1 Downramp actual speed remain in position control state FFFC 65532 User error 12 Reaction 1 Downramp actual speed remain in position control state FFFD 65533...

Страница 42: ......

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