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service manual

Issued 05/05

46

P

arts

Duct, valve and stabiliser

Brushbar switch
button

40

On/off switch
button

76

Switch cover

43

Cyclone release 
catch

42

Brushbar switch

41

On/off switch

75

Exhaust seal

45

Filter duct

44

46

Valve assy

52

Valve cuff

50

Retaining clip

49

Valve pipe

48

Duct valve
seal

77

Valve seal

51

Static cover

55

Moving cover

54

Spring mount 
assy

53

Brush tool clip

Inlet seal

47

Washer

Pedal

Axlestand

Circlip

Stabiliser 
wheel

67

66

Pedal
spring

108

69

68

65

Wheel
kit

39

Lower cable
winder

70

PCB assy

79

Upright switch 
cover

Axlestand 
spring

Stabiliser
axle

Stabiliser

Upright switch

64

62

63

56

Screw

89

Screw

38

58

Duct cover seal

Duct assy

Upright switch 
actuator

Upright switch 
loom

Duct cover

57

73

Powercord assy

74

Spade connector
boot

118

Cable clip

119

Internal cable

71

Screw

38

Screw

78

Screw

Screw

16

Cyclone release 
catch spring

72

59

60

61

78

Stabiliser circlip

37

Содержание DC15

Страница 1: ...Issued 05 05 service manual...

Страница 2: ...erhead geometry The central pivot on the cleanerhead ensures the head maintains perfect contact with the floor even when the machine is turning Motorised brushbar Turn brushabr off at the touch of a b...

Страница 3: ...tabiliser Refitting the stabiliser Assembling and refitting the axlestand Removing and dismantling the valve cuff and valve seal Assembling and refitting the valve cuff and valve seal Removing and dis...

Страница 4: ...nal wheels with a single ball it enables the machine to manoeuvre around furniture and obstacles with just a small turn of the wrist The central pivot on the cleanerhead ensures that the head maintain...

Страница 5: ...oduct not functioning to a depreciation of the life of a product therefore it isn t always possible to detect ESD damage In order to protect relevant Dyson product and components assemblies from ESD d...

Страница 6: ...ions assume the service engineer has the correct tools and test equipment to complete the activity Prior to using any consumer mains supply sockets you must ensure the socket is tested for correct pol...

Страница 7: ...LIVE NEUTRAL 8 7 6 9 D 10 11 12 13 15 14 16 5 2 3 1 4 A B C 4 service manual Issued 05 05 Electrical circuit Electrical resistance values Technical info...

Страница 8: ...ons to on off switch and the mechanical switch actuation 2 Check for a loose connection at points 1 1 2 2 a an nd d 5 5 3 Check continuity of powercord on off switch and internal cable N No o p po ow...

Страница 9: ...o screws to the side of the yoke Slide the yoke cover away from the side of the yoke to expose the connections 1 2 Where this symbol is shown ensure ESD protection is used All screws used in DC15 are...

Страница 10: ...the cleanerhead hose off the underside of the valve assembly Drop the cleanerhead as far forward as possible Pull the cleanerhead away from the front of the product 5 6 7 8 Turn the product around an...

Страница 11: ...leanerhead top hinge Prise the large and small gimble clips out of either side of the cleanerhead top hinge using a thin flat bladed screwdriver Push the end of the gimble lock arm assembly out of the...

Страница 12: ...ck arm spring Carefully remove the actuator arm spring from the gimble lock arm using a thin flat bladed screwdriver Dismantling the cleanerhead Undo the two fasteners on the rear of the end cap assem...

Страница 13: ...ushbar motor cover Remove the brushbar motor cover assembly off the top of the brush housing Lift out the two brushbar motor top mounts from inside the brushbar motor cover assembly Remove the cleaner...

Страница 14: ...ift the yoke loom off the top of the brushbar motor Lift the brushbar motor assembly out of the brush housing Remove the brushbar motor end mount from the end of the brushbar motor assembly Firmly pul...

Страница 15: ...housing Slide out the brushbar motor front mount from the front of the brush housing Lift the four soleplate wheels and axles out of the underside of the brush housing Slide the wheels off the axles R...

Страница 16: ...bber out of the bumper Lower the bumper rubber into the location slots at the front of the brush housing Align the screw bosses on the bumper with the holes on the brush housing Firmly press until the...

Страница 17: ...ge of the soleplate into the brush housing and then lower the soleplate onto the brush housing Refit the five Pozi screws ensuring that the short screw locates in the centre Lower the brushbar motor a...

Страница 18: ...he yoke loom grommet into the locator in the brush housing Locate the grommet onto the brushbar motor assembly Press the sheaving into the channel on the brush housing Lower the brushbar motor assembl...

Страница 19: ...Then retighten the endcap fasteners Align the end of each half of the brushbar assembly with the brushbar motor spindle Push each half of the brushbar assembly onto the spindle Refit the cleanerhead h...

Страница 20: ...laded screwdriver position the other end of the spring between the two retainers inside the gimble lock arm Lower the gimble lock arm spring into the gimble lock arm assembly Clip the other end of the...

Страница 21: ...erhead top hinge Locate the end of the yoke loom into the hole in the side of the yoke Apply a small spot of glue to each of the two ribs highlighted Refit the gimble clip large and small into either...

Страница 22: ...rrectly when the hole in the side of the yoke assembly surrounds the detail on the valve assembly Refit the cleanerhead hose onto the underside of the valve assembly Refit the screw that attaches the...

Страница 23: ...ew that attaches the yoke cover to the yoke bracket 78 Slide the yoke cover onto the side of the yoke 77 Undo the four screws in the ball assembly 79 Press the insulation boots into the housing as sho...

Страница 24: ...he duct Force the valve assembly over to one side Release the motor bucket axle from the hole in the valve assembly Firmly release the motor bucket from the side of the duct Pull the duct cover and se...

Страница 25: ...tor bucket base Lift the motor and motor bucket seal loom assembly out of the motor bucket base Slide the small bearing off the motor bucket axle Lift the small bearing and motor bucket axle out of th...

Страница 26: ...tor bucket seal loom assembly from either side of the motor Stretch the motor bucket seal loom assembly over the fancase seal and remove from the motor Peel the fancase seal off the base of the motor...

Страница 27: ...the top of the motor bucket seal loom assembly into the channel on the motor mount Stretch the motor bucket seal loom assembly around the motor and locate the end into the fancase seal Note when seat...

Страница 28: ...uck both wires behind the smiley face on the fancase seal Slide the small bearing onto the motor bucket axle Lower both parts into the front of the motor bucket base Fit the motor bucket top onto the...

Страница 29: ...y onto the large and small bearings Repeat for the other side Snap together and refit the four screws Place the wires from the motor bucket seal loom assembly through the large hole in the side of the...

Страница 30: ...l edges Special care should be taken at the points highlighted Refit the 3 screws ensuring the shorter one fits into the top hole Refit the cleanerhead and yoke as previously shown Slide the other sta...

Страница 31: ...screwdriver Release the axle stand spring from the rear of the axlestand Remove the screw in the static cover Slide the static cover out from under the yoke spigot Undo the screw and washer from the...

Страница 32: ...nd of the stabiliser into the base of the duct Release the other side of the stabiliser from the base of the duct Slide the end of the static cover under the yoke spigot then refit the screw Align the...

Страница 33: ...d the other side of the channel Fit the pedal spring onto the cruciform on the axlestand Lower the pedal onto the axle stand ensuring the cruciform on the base of it aligns with the spring Press the p...

Страница 34: ...s and remove the valve pipe from the valve assembly Refit the axlestand spring onto the hook in the axlestand in the direction shown Then carefully refit both legs into the holes in the stabiliser Fir...

Страница 35: ...between the top of the valve cuff and valve seal Lower the valve pipe into the valve assembly Locate the end of the screwdriver under the retaining clip Prise the retaining clip off the end of the val...

Страница 36: ...rom the peg on the valve assembly Lift the spring mount assembly off the side of the valve assembly Remove the rear of the moving cover and the rear spring off the retaining peg Pull the front face of...

Страница 37: ...liser from the side of the valve assembly Pull the valve assembly out of the base of the duct Push the stabiliser to one side Slide the valve assembly into the base of the duct below the duct valve se...

Страница 38: ...uttons Remove the wand handle from the top of the duct Undo the three screws in the rear of the duct Gently push the switch cover release catch using a torx screwdriver Refit the static cover onto the...

Страница 39: ...ercord assembly into the duct ensuring that the end of the outer insulation extends past the screw boss Slide the protector into the side of the duct Fit the ON OFF switch into the duct Re attach the...

Страница 40: ...efit both switch buttons into the top of the duct Clip the switch cover in place Refit the three screws in the rear of the duct Remove the switch cover Detach the internal cable from the switches at t...

Страница 41: ...and duct seal Carefully snip the 3 cable ties that hold the looms together Detach the PCB to yoke loom from the PCB Undo the two screws that hold the yoke assembly onto the yoke bracket Slide the yoke...

Страница 42: ...g it onto the cyclone release catch Use the cyclone and bin assembly to twist the post filter cover over the two remaining catches on the front of the duct Once released the post filter cover can be l...

Страница 43: ...ly detach the upright switch from the upright switch loom Release the upright switch loom from the duct Push the crevice tool clip out from the duct using a Torx screwdriver Carefully pull the exhaust...

Страница 44: ...on the front of the lower cable winder Slide the lower cable winder off the rear of the duct Press both hose release catches and slide the wand handle assembly out of the hose u bend assembly Push the...

Страница 45: ...one side of the retainer Then press the other side firmly until it clips into position Cyclone and bin assemblies 198 199 200 Align the sides of the lower cable winder with the channels on the inside...

Страница 46: ...met is adequately sealed Fit the upright switch actuator onto the third retaining peg When fitted correctly the actuator should point towards the front of the duct Refit the upright switch cover and l...

Страница 47: ...er cover assembly onto the duct until the three catches including the one on the rear lock into place Fit the cyclone and bin assembly onto the post filter cover assembly Fit the hose u bend assembly...

Страница 48: ...ge Gimble clip small Glamour cover End cap assy right Bumper rubber Bumper Brushbar motor front mount Brushbar motor top mount Hose guard Cleanerhead hose assy Yoke cover Yoke assy Actuator arm spring...

Страница 49: ...ring mount assy 53 Brush tool clip Inlet seal 47 Washer Pedal Axlestand Circlip Stabiliser wheel 67 66 Pedal spring 108 69 68 65 Wheel kit 39 Lower cable winder 70 PCB assy 79 Upright switch cover Axl...

Страница 50: ...ued 05 05 Motor bucket and ball 47 Parts Small bearing Large bearing 82 Screw 38 Motor bucket seal loom assy Screw 38 81 Motor bucket assy 80 Motor bucket axle 83 Motor mount 84 Motor 85 87 Fancase se...

Страница 51: ...7 90 Washable filter assy FDC seal Bin assy Bin base assy Post filter cover STD post filter Brush tool 98 Mini turbine head assy 101 Mini turbine head adaptor 109 Instruction pack assy 120 Crevice too...

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