17
1. Install the brake arm (128) into the outer brake plate (153) and secure the brake arm into place using the push nut (CC).
2. Insert the two 4-40x1/2" socket head screws (D) into the outer brake plate (153). Then install the brake spacer (127)
and the inner brake plate (23) onto the 4-40x1/2"socket head screws (D).
3. Install the brake nut (7) onto the top shaft (83) of the transmission.
4. Insert the brake disk (96) between the two brake plates (23 & 153) and then install the brake mechanism onto the side
of the gearbox. Notice that the brake disk (96) keys onto the brake nut (7).
5. Install the inner slipper plate (84) onto the top shaft (83). Make sure the notch in the inner slipper plate (84) keys onto
the 2x14 spring pin (116) in the top shaft (83).
6. Place the slipper pad (64) and outer slipper plate (85) onto the top shaft (83). Make sure the slipper pad (64) is properly
centered between the two plates (84 & 85).
7. Install a slipper bushing (86) into the spur gear (16).
8. Slide the spur gear (16) onto the top shaft (83) and secure it to the outer slipper plate (85) using (2) 3x6mm screws
(BB) and (2) 3mm lock washers (P).
9. Slide a 3mm flat washer (121) 3mm brass washer (W) and then another 3mm washer (121) onto the top shaft (83).
10. Install the slipper spring (87), 3mm washer (121), and then the 3mm lock nut (O). Refer to page 19 for adjusting the slipper.
Brake, Slipper Clutch
Shocks
10. Thread the preload adjuster (122) onto the shock body.
11. Install the shock spring (70 & 71) onto the shock body
(75 & 76).
12. Secure the shock spring in place with the shock
retainer (32).
1. Install a 2.5mm e-clip (S) onto the shock shaft (77 & 78). Install the e-clip into the
groove closest to the center of the shaft.
2. Place the shock piston (4) on top of the 2.5mm e-clip (S).
3. Secure the shock piston (4) in place with a 2.5mm e-clip (S) in the groove towards the
end of the shaft.
4. Install a shock o-ring (114), then the plastic spacer (35), and then another
shock O-ring (114) into the shock seal holder (33). Secure all of the parts
in the shock seal holder (33) using the shock seal cap (34).
5. Install the shock shaft assembly into the shock seal assembly.
6. Fill the shock with fluid. Then install the shock seal
assembly into the shock body (75 & 76).
7. While tightening the shock seal assembly down,
work the shock shaft and piston up and down
to help remove any air and excess oil
that may be trapped in the shock.
8. Thread the shock shaft end (31) onto
the end of the shock shaft (77 & 78).
9. Install the shock ball (106) in the
shock end (31).
