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Store and Retain this Manual

Retain this manual for the safety warnings and precautions, 
assembly, operating, inspection, maintenance and cleaning 
procedures. Write the product serial number at the rear of this 
manual and keep this manual and the receipt in a safe and dry 
place for future reference.

Important Safety Information

Failure to follow the warnings and instructions may result in 
electric shock, fire, serious injury and/or death. Save all warnings 
and instructions for future reference.

www.duralloy.net.au

  |  

1300 369 456 

SAFETY

This is the safety alert symbol to alert you to potential personal 
injury hazards. Obey all safety messages that follow this symbol 
to avoid possible injury or death.

DANGER!

Indicates a hazardous situation which, if not avoided, will 
result in death or serious injury.

WARNING!

Indicates a hazardous situation which, if not avoided, 
could result in death or serious injury.

CAUTION

Used with the safety alert symbol, indicates a hazardous 
situation which, if not avoided, could result in minor or 
moderate injury.

NOTE

: used to address practices not related to personal injury.

General Safety Warnings

1.  

Maintain labels and nameplates on the welder

. These carry 

important information. If unreadable or missing, contact 
DURALLOY for a replacement.

2.  

Avoid unintentional starting

. Make sure the welder is setup 

correctly and you are prepared to begin work before turning 
on the welder.

3.  

Unplug before performing maintenance

. Always unplug 

the welder from its electrical outlet before performing any 
inspection, maintenance, or cleaning procedures.

4. 

Never leave the welder unattended while energised

. Turn 

power off before leaving the welder unattended.

5.  

Do not touch live electrical parts

. Wear dry, insulating gloves. 

Do not touch the electrode or the conductor tong with bare 
hands. Do not wear wet or damaged gloves.

6.  

Protect yourself from electric shock

. Do not use the welder 

outdoors. Insulate yourself from the work piece and the 
ground. Use non-flammable, dry insulating material if possible, 
or use dry rubber mats, dry wood or plywood, or other dry 
insulating material large enough to cover the area of contact 
with the work or the ground.

7.  

Avoid inhaling dust

. Some dust created by power sanding, 

sawing, grinding, drilling, cutting, welding and other 
construction activities, contain chemicals known to cause 
cancer, birth defects or other harm. Your risk from these 
exposures varies, depending on how often you do this type 
of work. To reduce your exposure to these chemicals, work 
in a well-ventilated area, and work with approved safety 
equipment, such as dust masks that are specially designed to 
filter out microscopic particles.

8.  

People with pacemakers should consult their physician(s) 
before using this machine

.

WARNING!

Electromagnetic fields in close proximity to a heart 
pacemaker could cause interference, or failure of the 
pacemaker. The use of a Welder is NOT RECOMMENDED 
for pacemaker wearers. Consult your doctor.

9.  

Ensure that the unit is placed on a stable location before 
use.

WARNING!

If this unit falls while plugged in, severe injury, electric 
shock, or fire may result.

10.  

Transportation Methods

 Lift unit with the handles provided, or 

use a handcart or similar device of adequate capacity. If using 
a fork lift vehicle, secure the unit to a skid before transporting.

CAUTION

Disconnect input power conductors from deenergized 
supply line before moving the welding power source.

11.  

Exercise good work practices.

The warnings, precautions, 

and instructions discussed in this instruction manual cannot 
cover all possible conditions and situations that may occur. It 
must be understood by the operator that common sense and 
caution are factors which cannot be built into this product, but 
must be considered by the operator.

16

MIG 200

OWNER’S MANUAL

Содержание MIG 200

Страница 1: ...MIG 200 OWNER S MANUAL www duralloy net au 1300 369 456 ...

Страница 2: ...peration DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipmen...

Страница 3: ...uralloy net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Welding Settings Basic MIG Welding Guide Safety Warranty 5 7 9 10 10 11 16 21 3 MIG 200 OWNER S MANUAL ...

Страница 4: ...Fascia cover IP23 Rating MIG EN60974 1 2012 APPLICATIONS Maintenance General Fabrication Rural Applications On site Fabrication MATERIALS Mild Steel Aluminium Stainless Steel PACKAGE INCLUDES Power Source 3M MB 24 Style MIG Torch 3M Earth Lead 1 5M Gas Hose Argon Regulator Owner s Manual 0 9 1 2 FC Roller for Gasless Wires 3 YEAR WARRANTY MIG 200 OWNER S MANUAL SPECIFICATIONS Power Supply 1 220 23...

Страница 5: ...ed Speed Current Display Meter Displays wire feeding speed in m minute prior to welding during welding displays welding current output Display Meter Displays welding voltage Overload Error Indicator Lights when over voltage over current or electrical overheating due to exceeding duty cycle is detected and protection is activated When protection is activated welding output will be disabled until th...

Страница 6: ...sired heat input for the weld it is likely that a change in wire size and or shielding gas type is required assuming all other factors are correct Wave Control This setting changes the MIG waveform to simulate changing the inductance of the welding circuit Inductance controls the rate of the current rise and fall as the welding wire contacts the workpiece known as a short circuit More inductance i...

Страница 7: ...retainer 1 6 Once the correct drive rollers are selected and fitted manually feed the wire through the wire drive inlet guide through the www duralloy net au 1300 369 456 drive roller grooves and into the brass outlet wire guide tube Ensuring that the wire is correctly seated in the drive roller grooves replace the wire feed tension arms and lock them into place by rotating the wire feed tension a...

Страница 8: ...he machine Ensure all connections are tight Open gas cylinder valve and adjust regulator flow should be between 10 25 l min depending on application 3 4 Set the welding voltage adjustment knob 2 wire speed control knob 1 and wave control knob 9 to the desired positions You are now ready to weld www duralloy net au 1300 369 456 8 Note MIG welding with aluminium provides a unique challenge due to th...

Страница 9: ...www duralloy net au 1300 369 456 WIRING DIAGRAM 9 MIG 200 OWNER S MANUAL ...

Страница 10: ...ce with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only genuine replacement parts Do not use modified or non genuine parts Storing the Welder When not in use the welder should be stored in the dry and frost free environment WARNING Before performing cleaning maintenance replacing cables connecti...

Страница 11: ...e parts to be welded by heating them with an arc between a continuous flux filled electrode wire and the work Shielding is obtained through decomposition of the flux within the tubular wire Additional shielding may or may not be obtained from an externally supplied gas or gas mixture The process is normally applied semi automatically however the process may be applied automatically or by machine T...

Страница 12: ... in the GMAW process are controlled by these variables Preselected Variables Preselected variables depend upon the type of material being welded the thickness of the material the welding position the deposition rate and the mechanical properties These variables are Type of electrode wire Size of electrode wire Type of gas Gas flow rate Primary Adjustable Variables These control the process after p...

Страница 13: ...nt Wire Speed control and the welding Voltage Control The welding current is determined by the Current Wire Speed control the current will increase with increased Current Wire Speed resulting in a shorter arc Less Current Wire Speed will reduce the current and lengthen the arc Increasing the welding voltage hardly alters the current level but lengthens the arc By decreasing the voltage a shorter a...

Страница 14: ...orosity within the weld metal Porosity always stems from some contaminant within the molten weld pool which is in the process of escaping during solidification of the molten metal Contaminants range from no gas around the welding arc to dirt on the workpiece surface Porosity can be reduced by checking the following points MIG WELDING TROUBLESHOOTING WARNING Disengage the feed roll when testing for...

Страница 15: ...www duralloy net au 1300 369 456 15 Other weld problems can be reduced by checking the following points MIG 200 OWNER S MANUAL ...

Страница 16: ... with bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid inhaling dust Some...

Страница 17: ...quipment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment in area...

Страница 18: ...reheating welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll hou...

Страница 19: ...k in a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated met...

Страница 20: ...t use a welder to thaw frozen pipes 10 Remove the stick electrode from the holder or cut off the welding wire at the contact tip when not in use Sparks Hot Metal WARNING Chipping and grinding causes flying metal and as welds cool they can throw off slag 1 Wear an AS NZS approved face shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and b...

Страница 21: ...s Ancillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supp...

Страница 22: ...www duralloy net au 1300 369 456 22 MIG 200 OWNER S MANUAL ...

Страница 23: ...www duralloy net au 1300 369 456 23 MIG 200 OWNER S MANUAL ...

Страница 24: ...www duralloy net au 1300 369 456 ...

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