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Welding Safety Instructions & Warnings

WARNING!

Protect yourself and others from possible serious injury or 
death. Keep children away. Read the operating/Instruction 
manual before installing, operating or servicing this 
equipment. Have all installation, operation, maintenance, 
and repair work performed by qualified people.

If an operator does not strictly observe all safety rules and take 
precautionary actions, welding products and welding processes 
can cause serious injury or death, or damage to other equipment 
or property. 

Safe practices have developed from past experience in the use 
of welding and cutting. These practices must be learned through 
study and training before using this equipment. Some of these 
practices apply to equipment connected to power lines; other 
practices apply to engine driven equipment. Anyone not having 
extensive training in welding and cutting practices should not 
attempt to weld.

Safe practices are outlined in the European Standard EN60974-1 
entitled: Safety in welding and allied processes.

WARNING!

Only use safety equipment that has been approved by 
an appropriate standards agency. Unapproved safety 
equipment may not provide adequate protection. Eye and 
breathing protection must be AS/NZS compliant for the 
specific hazards in the work area.

DANGER!

Always wear AS/NZS compliant safety glasses and full 
face shield fitted with appropriate filter shade number. 
(Refer Filter Table in this safety section)

CAUTION

Heavy-duty work gloves, non-skid safety shoes and 
hearing protection used for appropriate conditions will 
reduce personal injuries.

CAUTION

Have the equipment serviced by a qualified repair person 
using identical replacement parts. This will ensure that the 
safety of the power tool is maintained.

www.duralloy.net.au

  |  

1300 369 456 

Personal Safety

CAUTION

Keep the work area well lit. Make sure there is adequate 
space surrounding the work area. Always keep the work 
area free of obstructions, grease, oil, trash, and other 
debris. Do not use equipment in areas near flammable 
chemicals, dust, and vapours. Do not use this product in a 
damp or wet location.

1.   Stay alert, watch what you are doing and use common sense 

when operating equipment. Do not use a tool while you are 
tired or under the influence of drugs, alcohol or medication. A 
moment of distraction when operating equipment may result 
in serious personal injury.

2.   Do not overreach. Keep proper footing and balance at 

all times. This enables better control of the power tool in 
unexpected situations.

Arc Rays can Burn Eyes and Skin

DANGER!

Arc rays from the welding process produce intense heat 
and strong ultraviolet rays that can burn eyes and skin.

1.   Use a Welding Helmet or Welding Face Shield fitted with a 

proper shade filter (refer AS 60974-1, AS/NZS 1337.1 and AS/
NZS 1338.1 Safety Standards) to protect your face and eyes 
when welding or watching. (See Filter Table later in this 
section)

2.   Wear approved safety glasses. Side shields are 

recommended.

3.   Use protective screens or barriers to protect others from flash 

and glare; warn others not to watch the arc.

4.   Wear protective clothing made from durable, flame-resistant 

material (wool and leather) and foot safety protection.

5.   Never wear contact lenses while welding.

Noise Can Damage Hearing

CAUTION

Noise from some processes can damage hearing. Use AS/
NZS compliant ear plugs or ear muffs if the noise level is 
high.

17

MIG 200

OWNER’S MANUAL

Содержание MIG 200

Страница 1: ...MIG 200 OWNER S MANUAL www duralloy net au 1300 369 456 ...

Страница 2: ...peration DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipmen...

Страница 3: ...uralloy net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Welding Settings Basic MIG Welding Guide Safety Warranty 5 7 9 10 10 11 16 21 3 MIG 200 OWNER S MANUAL ...

Страница 4: ...Fascia cover IP23 Rating MIG EN60974 1 2012 APPLICATIONS Maintenance General Fabrication Rural Applications On site Fabrication MATERIALS Mild Steel Aluminium Stainless Steel PACKAGE INCLUDES Power Source 3M MB 24 Style MIG Torch 3M Earth Lead 1 5M Gas Hose Argon Regulator Owner s Manual 0 9 1 2 FC Roller for Gasless Wires 3 YEAR WARRANTY MIG 200 OWNER S MANUAL SPECIFICATIONS Power Supply 1 220 23...

Страница 5: ...ed Speed Current Display Meter Displays wire feeding speed in m minute prior to welding during welding displays welding current output Display Meter Displays welding voltage Overload Error Indicator Lights when over voltage over current or electrical overheating due to exceeding duty cycle is detected and protection is activated When protection is activated welding output will be disabled until th...

Страница 6: ...sired heat input for the weld it is likely that a change in wire size and or shielding gas type is required assuming all other factors are correct Wave Control This setting changes the MIG waveform to simulate changing the inductance of the welding circuit Inductance controls the rate of the current rise and fall as the welding wire contacts the workpiece known as a short circuit More inductance i...

Страница 7: ...retainer 1 6 Once the correct drive rollers are selected and fitted manually feed the wire through the wire drive inlet guide through the www duralloy net au 1300 369 456 drive roller grooves and into the brass outlet wire guide tube Ensuring that the wire is correctly seated in the drive roller grooves replace the wire feed tension arms and lock them into place by rotating the wire feed tension a...

Страница 8: ...he machine Ensure all connections are tight Open gas cylinder valve and adjust regulator flow should be between 10 25 l min depending on application 3 4 Set the welding voltage adjustment knob 2 wire speed control knob 1 and wave control knob 9 to the desired positions You are now ready to weld www duralloy net au 1300 369 456 8 Note MIG welding with aluminium provides a unique challenge due to th...

Страница 9: ...www duralloy net au 1300 369 456 WIRING DIAGRAM 9 MIG 200 OWNER S MANUAL ...

Страница 10: ...ce with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only genuine replacement parts Do not use modified or non genuine parts Storing the Welder When not in use the welder should be stored in the dry and frost free environment WARNING Before performing cleaning maintenance replacing cables connecti...

Страница 11: ...e parts to be welded by heating them with an arc between a continuous flux filled electrode wire and the work Shielding is obtained through decomposition of the flux within the tubular wire Additional shielding may or may not be obtained from an externally supplied gas or gas mixture The process is normally applied semi automatically however the process may be applied automatically or by machine T...

Страница 12: ... in the GMAW process are controlled by these variables Preselected Variables Preselected variables depend upon the type of material being welded the thickness of the material the welding position the deposition rate and the mechanical properties These variables are Type of electrode wire Size of electrode wire Type of gas Gas flow rate Primary Adjustable Variables These control the process after p...

Страница 13: ...nt Wire Speed control and the welding Voltage Control The welding current is determined by the Current Wire Speed control the current will increase with increased Current Wire Speed resulting in a shorter arc Less Current Wire Speed will reduce the current and lengthen the arc Increasing the welding voltage hardly alters the current level but lengthens the arc By decreasing the voltage a shorter a...

Страница 14: ...orosity within the weld metal Porosity always stems from some contaminant within the molten weld pool which is in the process of escaping during solidification of the molten metal Contaminants range from no gas around the welding arc to dirt on the workpiece surface Porosity can be reduced by checking the following points MIG WELDING TROUBLESHOOTING WARNING Disengage the feed roll when testing for...

Страница 15: ...www duralloy net au 1300 369 456 15 Other weld problems can be reduced by checking the following points MIG 200 OWNER S MANUAL ...

Страница 16: ... with bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid inhaling dust Some...

Страница 17: ...quipment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment in area...

Страница 18: ...reheating welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll hou...

Страница 19: ...k in a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated met...

Страница 20: ...t use a welder to thaw frozen pipes 10 Remove the stick electrode from the holder or cut off the welding wire at the contact tip when not in use Sparks Hot Metal WARNING Chipping and grinding causes flying metal and as welds cool they can throw off slag 1 Wear an AS NZS approved face shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and b...

Страница 21: ...s Ancillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supp...

Страница 22: ...www duralloy net au 1300 369 456 22 MIG 200 OWNER S MANUAL ...

Страница 23: ...www duralloy net au 1300 369 456 23 MIG 200 OWNER S MANUAL ...

Страница 24: ...www duralloy net au 1300 369 456 ...

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