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Fire & Explosive Risks

WARNING!

Sparks and spatter fly off from the welding arc. The flying
sparks and hot metal, weld spatter, work piece, and hot
equipment can cause fires and burns.

Accidental contact of electrode or welding wire to metal objects
can cause sparks, overheating, or fire.

1. Protect yourself and others from flying sparks and hot metal.

2. Do not weld where flying sparks can strike flammable

material.

3. Remove all flammables within 10m of the welding site.

4. Be alert that welding sparks and hot materials from welding

can easily go through small cracks and openings to adjacent
areas.

5. Watch for fire, and keep a fire extinguisher nearby.

6. Be aware that welding on a ceiling, floor, bulkhead, or partition

can cause fire on the hidden side.

7. Do not weld on closed containers such as tanks or drums.

8. Connect the work lead/clamp to the job as close to the

welding area as practical to prevent welding current from
travelling long, possibly unknown paths and causing electric
shock and fire hazards.

9. Do not use a welder to thaw frozen pipes.

10. Remove the stick electrode from the holder or cut off the

welding wire at the contact tip when not in use.

Sparks & Hot Metal

WARNING!

Chipping and grinding causes flying metal, and as welds
cool they can throw off slag.

1. Wear an AS/NZS approved face shield or safety goggles. Side

shields are recommended.

2. Wear appropriate safety equipment to protect the skin and

body.

www.duralloy.net.au

1300 369 456

Cylinders

WARNING!

Gas cylinders contain gas under high pressure. If
damaged, a cylinder can explode. Since gas cylinders are
normally part of the welding

1. Protect compressed gas cylinders from excessive heat,

mechanical shocks, and arcs.

2. Install and secure cylinders in an upright position by chaining

them to a stationary support or equipment cylinder rack to
prevent falling or tipping.

3. Keep cylinders away from any welding or other electrical

circuits.

4. Never allow a welding electrode to touch any cylinder.

5. Use appropriate shielding gas, regulators, hoses, and fittings

designed for the specific application; maintain them and their
associated parts in good condition.

6. Turn your face away from the valve outlet when opening the

cylinder valve.

MIG 200

OWNER’S MANUAL

Содержание MIG 200

Страница 1: ...MIG 200 OWNER S MANUAL www duralloy net au 1300 369 456 ...

Страница 2: ...peration DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipmen...

Страница 3: ...uralloy net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Welding Settings Basic MIG Welding Guide Safety Warranty 5 7 9 10 10 11 16 21 3 MIG 200 OWNER S MANUAL ...

Страница 4: ...Fascia cover IP23 Rating MIG EN60974 1 2012 APPLICATIONS Maintenance General Fabrication Rural Applications On site Fabrication MATERIALS Mild Steel Aluminium Stainless Steel PACKAGE INCLUDES Power Source 3M MB 24 Style MIG Torch 3M Earth Lead 1 5M Gas Hose Argon Regulator Owner s Manual 0 9 1 2 FC Roller for Gasless Wires 3 YEAR WARRANTY MIG 200 OWNER S MANUAL SPECIFICATIONS Power Supply 1 220 23...

Страница 5: ...ed Speed Current Display Meter Displays wire feeding speed in m minute prior to welding during welding displays welding current output Display Meter Displays welding voltage Overload Error Indicator Lights when over voltage over current or electrical overheating due to exceeding duty cycle is detected and protection is activated When protection is activated welding output will be disabled until th...

Страница 6: ...sired heat input for the weld it is likely that a change in wire size and or shielding gas type is required assuming all other factors are correct Wave Control This setting changes the MIG waveform to simulate changing the inductance of the welding circuit Inductance controls the rate of the current rise and fall as the welding wire contacts the workpiece known as a short circuit More inductance i...

Страница 7: ...retainer 1 6 Once the correct drive rollers are selected and fitted manually feed the wire through the wire drive inlet guide through the www duralloy net au 1300 369 456 drive roller grooves and into the brass outlet wire guide tube Ensuring that the wire is correctly seated in the drive roller grooves replace the wire feed tension arms and lock them into place by rotating the wire feed tension a...

Страница 8: ...he machine Ensure all connections are tight Open gas cylinder valve and adjust regulator flow should be between 10 25 l min depending on application 3 4 Set the welding voltage adjustment knob 2 wire speed control knob 1 and wave control knob 9 to the desired positions You are now ready to weld www duralloy net au 1300 369 456 8 Note MIG welding with aluminium provides a unique challenge due to th...

Страница 9: ...www duralloy net au 1300 369 456 WIRING DIAGRAM 9 MIG 200 OWNER S MANUAL ...

Страница 10: ...ce with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only genuine replacement parts Do not use modified or non genuine parts Storing the Welder When not in use the welder should be stored in the dry and frost free environment WARNING Before performing cleaning maintenance replacing cables connecti...

Страница 11: ...e parts to be welded by heating them with an arc between a continuous flux filled electrode wire and the work Shielding is obtained through decomposition of the flux within the tubular wire Additional shielding may or may not be obtained from an externally supplied gas or gas mixture The process is normally applied semi automatically however the process may be applied automatically or by machine T...

Страница 12: ... in the GMAW process are controlled by these variables Preselected Variables Preselected variables depend upon the type of material being welded the thickness of the material the welding position the deposition rate and the mechanical properties These variables are Type of electrode wire Size of electrode wire Type of gas Gas flow rate Primary Adjustable Variables These control the process after p...

Страница 13: ...nt Wire Speed control and the welding Voltage Control The welding current is determined by the Current Wire Speed control the current will increase with increased Current Wire Speed resulting in a shorter arc Less Current Wire Speed will reduce the current and lengthen the arc Increasing the welding voltage hardly alters the current level but lengthens the arc By decreasing the voltage a shorter a...

Страница 14: ...orosity within the weld metal Porosity always stems from some contaminant within the molten weld pool which is in the process of escaping during solidification of the molten metal Contaminants range from no gas around the welding arc to dirt on the workpiece surface Porosity can be reduced by checking the following points MIG WELDING TROUBLESHOOTING WARNING Disengage the feed roll when testing for...

Страница 15: ...www duralloy net au 1300 369 456 15 Other weld problems can be reduced by checking the following points MIG 200 OWNER S MANUAL ...

Страница 16: ... with bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid inhaling dust Some...

Страница 17: ...quipment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment in area...

Страница 18: ...reheating welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll hou...

Страница 19: ...k in a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated met...

Страница 20: ...t use a welder to thaw frozen pipes 10 Remove the stick electrode from the holder or cut off the welding wire at the contact tip when not in use Sparks Hot Metal WARNING Chipping and grinding causes flying metal and as welds cool they can throw off slag 1 Wear an AS NZS approved face shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and b...

Страница 21: ...s Ancillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supp...

Страница 22: ...www duralloy net au 1300 369 456 22 MIG 200 OWNER S MANUAL ...

Страница 23: ...www duralloy net au 1300 369 456 23 MIG 200 OWNER S MANUAL ...

Страница 24: ...www duralloy net au 1300 369 456 ...

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