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1. General safety instructions

The  non-observance  of  the  following  safety  instructions  can  cause  bodily  injuries  or  damages  to  the  machine.

1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate

training.

2. Before  putting  into  service  also  read  the  safety  rules  and  instructions  of  the  motor  supplier.
3. The  machine  must  be  used  only  for  the  purpose  intended.  Use  of  the  machine  without  the  safety  devices  is  not  permitted.

Observe  all  the  relevant  safety  regulations.

4. When  gauge  parts  are  exchanged  (e.g.  needle,  top  roller,  needle  plate,  feed  dog  and  bobbin)  when  treading,  when  the

workplace  is  left,  and  during  service  work,  the  machine  must  be  disconnected  from  the  mains  by  switching  off  the  master

switch  or  disconnecting  the  mains  plug.

5. Daily  servicing  work  must  be  carried  out  only  by  appropriately  trained  persons.
6. Repairs,  conversion  and  special  maintenance  work  must  only  be  carried  out  by  technicians  or  persons  with  appropriate

training.

7. For service or repair work on pneumatic systems the machine must be disconnected from the compressed air supply system.

Exceptions  to  this  are  only  adjustments  and  function  checks  made  by  appropriately  trained  technicians.

8. Work  on  the  electrical  equipment  must  be  carried  out  only  by  electricians  or  appropriately  trained  persons.
9. Work  on  parts  and  systems  under  electric  current  is  not  permitted,  except  as  specified  in  regulations  DIN  VDE  0105.

10. Conversions  or  changes  to  the  machine  must  be  authorized  by  us  and  made  only  in  adherence  to  all  safety  regulations.
11. For  repairs,  only  replacement  parts  approved  by  us  must  be  used.
12. Commissioning  of  the  sewing  head  is  prohibited  until  such  time  as  the  entire  sewing  unit  is  found  to  comply  with  EC

directives.

It  is  absolutely  necessary  to  respect  the  safety  instructions  marked  by  these  signs.

Danger  of  bodily  injuries  !

Please  note  also  the  general  safety  instructions.

IMPORTANT    WARNING

In  spite  of  all  safety  measures  made  on  the  machines,  inappropriate  actions  of  the  operator  may  lead  to  dangerous  situations.  In

industrial  sewing  machines,  attention  should  be  paid  to  the  following  still  remaining  possible  sources  of  injury:

1. Moving  sewing  needle

- risk  of  injury  when  sewing  with  raised  pressure  foot  or  top  roller,  because  the  finger  guard  is  then  positioned  too  high,

- risk  of  injury  when  inadvertently  threading  down  of  the  motor  threadle.

2. Moving  thread  take-up  lever

- risk  of  injury  when  inadvertently  or  intentionally  inserting  the  finger(s)  between  the  thread  take-up  lever  and  its  guard.

3. Moving  pressure  member

- risk  of  injury  when  holding  sewn  work  in  immediate  vicinity  of  the  pressure  member  and  beginning  to  insert  under  the

pressure  member  a  considerably  thicker  sewn  work  portion,

- risk  of  injury  when  sinking  the  pressure  member.

4. When  switched  off,  the  clutch  motor  slows  down  by  inertia  but  would  be  reactivated  by  an  accidental  treading  down  of  the

motor  treadle.  To  avoid  such  risk,  it  is  advised  to  hold  the  handwheel  by  hand  and  slightly  to  depress  the  motor  treadle.

2. Introduction

This  service  book  contains  instruction  for  regulating  the  mechanisms  of  the  sewing  machine  head.
The  instructions  for  use  and  for  putting  the  machine  into  operation  and  for  the  control  of  the  stopmotor  are  not  included  in  this

service  book,  but  they  are  supplied  as  separate  publications.
This  service  book  is  universal  for  all  subclasses  of  the  machine  -  it  contains  setting  procedures  for  all  elements  which  may  be

placed  on  the  machine  of  the  given  class.  When  the  supplied  subclass  of  this  machine  does  not  include  some  element,  then  it  is

possible  to  leave  out  the  respective  parts  of  the  instructions.  The  optional  equipments  of  the  machine  and  the  respective

configurations  of  the  subclasses  of  the  machine  are  given  in  the  operating  instructions.
This sewing machine disposes of a large extent of its use. The machine should be set with respect to the parameters of the sewn

material,  the  sewing  thread  etc.  The  setting  for  the  individual  categories  is  given  in  the  chapter  11.2.
For  setting  the  machine,  simple  setting  aids  are  used  which  are  included  in  the  accessory  of  the  machine.  Besides  these  aids,

universal  measuring  devices  are  used,  such  as  slide  calliper,  feeler  gauges  and  dynamometer  for  measuring  the  thread  tension.

Содержание 4120i-5

Страница 1: ...s for service 4120i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 09 2006 Printed in Czech Republic...

Страница 2: ...main and auxiliary tensioners 3 4 3 Setting the tensioning mechanisms of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom fee...

Страница 3: ...on 23 3 13 1 Description 3 13 2 Refilling oil 3 13 3 Multiple oil use 4 Thread trimming 24 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the f...

Страница 4: ...may lead to dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing w...

Страница 5: ...ast value still ensuring easy rotation of the shaft 4 with the fixed wheel 3 Tighten both screws 1 Loosen both screws 5 Shift axially the shaft 4 with the hook 6 so as to obtain the required distance...

Страница 6: ...crewdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shif...

Страница 7: ...the procedure is inverse 3 1 9 Setting the gear The mutual angular orientation of the gear wheel 1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the h...

Страница 8: ...lubricating system 3 2 2 To check the handwheel angular adjustment The handwheel 5 must be situated in its precise position relative to the needle and thread mechanism This position is given by a pin...

Страница 9: ...the main switch Before starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder o...

Страница 10: ...setting operation wait until the motor stops Turn the finger 4 in the sense towards the throat plate 1 Place the throat plate 1 onto the post Screw in the screws 7 Mount the throat plate insert 2 Tigh...

Страница 11: ...orce of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category and its orientation value is indicated in the...

Страница 12: ...d initial position of the adapting spring the screw 7 has been set at the producer s so as to permit the turning movement of the body 6 the screw must not be fully tightened During the installation of...

Страница 13: ...ting bar 3 is pushed into the eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the moto...

Страница 14: ...ate as well Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Using the handwheel set the needle into its top dead centre the feeder...

Страница 15: ...g the handwheel at 0 This setting can be done only after having set the top eccentric according to the paragraph 3 5 2 1 Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 16: ...and turn the knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length o...

Страница 17: ...s pulled out from its friction engagement with the lining of the carrier disk 5 by means of an elastic washer 11 The disk lining 5 is then pushed by the flat profiled spring 12 against the clutch cove...

Страница 18: ...ve which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is out of the pulley 4 Remove the pulley 4 Remove the front guard Loosen and unscrew the screw 14 of the holder of the wheel 15 and remove it from the holder 24 Loosen the screws 16 and 17 o...

Страница 21: ...the groove of the holder 4 set the required value X and tighten the screw 1 Loosen the screw 5 By shifting the holder 2 in the holder 6 set the bottom edge of the roller to the edge of the needle oper...

Страница 22: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Unscrew the screw 1 Unscrew the screw 3 with the washer 2 Remove the driven top roller with th...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...ase and on the contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Chec...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the h...

Страница 27: ...e pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there...

Страница 28: ...the screw 6 the lever 7 must be leaning against the stop 8 and the axial clearance of the trimmer shaft must be maintained Loosen the screws 9 of the knife holder 10 In turning the screw 11 set the h...

Страница 29: ...g of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for...

Страница 30: ...th when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution D...

Страница 31: ...electric elements are disconnected Connecting spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push b...

Страница 32: ...ns within a large extent from the light up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the repla...

Страница 33: ...4 7 6 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to...

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