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3.5 Feeding mechanism of the bootom feed

3.5.1 Description

The  bottom  feed  is  formed  by  two  independent  mechanisms

necessary  for  attaining  an  elliptical  way  of  the  feeder.  The

feeding mechanism for the horizontal component  of the feeder

movement  is  formed  by  the  lever  mechanism  (1)  –  the

mechanism  of  the  stitch  length.  This  is  driven  from  the  main

upper  shaft  through  the  eccentric  with  the  connecting  rod

(2).  The  feeding  movement  is  then  transmitted    by  means  of

the  draw  bar  (3)on  the  oscillating  shaft  (4)  and,  through  the

lever (10), on the feeder carrier (9). The stitch length (the size

of the horizontal component  of the feeder movement) is to be

set  using  the  button  (5)  through  the  leverage  (6)  onto  the

lever  mechanism  (1).

The  feeding  mechanism  for  the  vertical  component    of  the

feeder  movement  is  formed  by  the  lifting  eccentric  (7)  on  the

bottom  shaft.  The  movement  is  transmitted  by  the  connecting

rod (8) through the feeder carrier (9) and, further, through the

balance  beam  (11)  onto  the  feeder.

3.5.2 Stitch  length  mechanism

3.5.2.1

Setting  of  the  horizontal  component

of  the  feeder  movement

(setting  of  the  upper  feeding  eccentric)

The feeding eccentric (1) must be angularly set in such a way,

so  that  the  feeding  movement  for  the  horizontal  feeding

component  is delayed in phase against the needle movement.

This requirement is fulfilled when setting the 90

°

 angle on the

handwheel  (2),  when  the  setting  bar  (3)  is  pushed  into  the

eccentric  (1)  and  leans  from  above  against  the  feeding  shaft

(4).

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

-

Set  the  angle  90

°

  on  the  handwheel  (2)  and  fix  it  with  the

screw  (5)  which  is  component  part  of  the  accessory  of  the

machine  (tighten  it  with  care).

- Loosen  the  gripping  joints  of  the  levers  (6)  and  (7).

- Turn the feeding shaft (4) in such a way, so that the recesses

(flats)  point  towards  the  bedplate  (owing  to  the  unambi-

guous setting  of the eccentric by means of the setting  bar).

- Insert  the  setting  bar  (3)  into  the  hole  in  the  eccentric  (1)

and  prop  it    from  above  against    the  feeding  shaft  (4).

- Shift  axially  the  eccentric  (1)  on  the  shaft  into  its  extreme

positions  and  place  it  in  the  middle.

- Tighten  the  screws  of  the  eccentric  (1)  to  the  maximum

(one  screw  first  and,  after  having  turned  slightly  the  hand-

wheel,  the  second  screw  as  well).

- Turn  the  feeding  shaft  (4)  back  into  the  position  for  setting

the  leverage  in  such  a  way,  so  that  the  levers  (10)  of  the

mechanism  pass  in  the  spots  of  the  recesses.

- Tighten  the  gripping  joints  of  the  levers  (6)  and  (7).

- Test  the  sufficient  clearance  in  the  recesses  of  the  feeding

shaft (4) and, using the levers (10) with the maximum stitch

length  forward  and  rearward  –  push  against  the  reverse

stitching  lever.

- Correct  eventually  the  position  of  the  feeding  shaft.

- Check the position of the prop (11). In this machine provided

with  a bottom feed, the prop is mounted into the pits (A and

B) as per the  respective drawing.

3
4

5

1

2

6

3

11

8

7

9

10

5

2

90

o

6

10

1

4

3

7

A

B

11

C

D

Содержание 4120i-5

Страница 1: ...s for service 4120i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 09 2006 Printed in Czech Republic...

Страница 2: ...main and auxiliary tensioners 3 4 3 Setting the tensioning mechanisms of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom fee...

Страница 3: ...on 23 3 13 1 Description 3 13 2 Refilling oil 3 13 3 Multiple oil use 4 Thread trimming 24 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the f...

Страница 4: ...may lead to dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing w...

Страница 5: ...ast value still ensuring easy rotation of the shaft 4 with the fixed wheel 3 Tighten both screws 1 Loosen both screws 5 Shift axially the shaft 4 with the hook 6 so as to obtain the required distance...

Страница 6: ...crewdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shif...

Страница 7: ...the procedure is inverse 3 1 9 Setting the gear The mutual angular orientation of the gear wheel 1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the h...

Страница 8: ...lubricating system 3 2 2 To check the handwheel angular adjustment The handwheel 5 must be situated in its precise position relative to the needle and thread mechanism This position is given by a pin...

Страница 9: ...the main switch Before starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder o...

Страница 10: ...setting operation wait until the motor stops Turn the finger 4 in the sense towards the throat plate 1 Place the throat plate 1 onto the post Screw in the screws 7 Mount the throat plate insert 2 Tigh...

Страница 11: ...orce of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category and its orientation value is indicated in the...

Страница 12: ...d initial position of the adapting spring the screw 7 has been set at the producer s so as to permit the turning movement of the body 6 the screw must not be fully tightened During the installation of...

Страница 13: ...ting bar 3 is pushed into the eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the moto...

Страница 14: ...ate as well Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Using the handwheel set the needle into its top dead centre the feeder...

Страница 15: ...g the handwheel at 0 This setting can be done only after having set the top eccentric according to the paragraph 3 5 2 1 Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 16: ...and turn the knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length o...

Страница 17: ...s pulled out from its friction engagement with the lining of the carrier disk 5 by means of an elastic washer 11 The disk lining 5 is then pushed by the flat profiled spring 12 against the clutch cove...

Страница 18: ...ve which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is out of the pulley 4 Remove the pulley 4 Remove the front guard Loosen and unscrew the screw 14 of the holder of the wheel 15 and remove it from the holder 24 Loosen the screws 16 and 17 o...

Страница 21: ...the groove of the holder 4 set the required value X and tighten the screw 1 Loosen the screw 5 By shifting the holder 2 in the holder 6 set the bottom edge of the roller to the edge of the needle oper...

Страница 22: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Unscrew the screw 1 Unscrew the screw 3 with the washer 2 Remove the driven top roller with th...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...ase and on the contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Chec...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the h...

Страница 27: ...e pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there...

Страница 28: ...the screw 6 the lever 7 must be leaning against the stop 8 and the axial clearance of the trimmer shaft must be maintained Loosen the screws 9 of the knife holder 10 In turning the screw 11 set the h...

Страница 29: ...g of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for...

Страница 30: ...th when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution D...

Страница 31: ...electric elements are disconnected Connecting spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push b...

Страница 32: ...ns within a large extent from the light up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the repla...

Страница 33: ...4 7 6 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to...

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