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10.2 Table of setting the machine according to the sewing category

Commercial designation of the machine

  4120i - 5XX - X

1) The  standard  setting  of  the  machine  for  the  categories  3  and  4  concerns  a  decorative  stitching,  when  it  is  difficult  to  match

a  good  stitch  interlocking  with  a  faultless  function  of  the  thread  trimming  device.  Otherwise,  when  sewing  material  of

considerable  overall  thickness,  it  will  be  necessary  to  increase  the  overtopping  of  the  teeth  above  the  needle  plate  and  to

increase  also  the  needle  thread  tension.

2) The  thickness  of  a  layer  is  measured  using  an  engineer  slide  calliper  with  the  pressure  of  jaws  of  about  10  N.

3) The  values  of  tension  are  only  orientative  ones  and  it  is  necessary  to  adapt  especially  the  tension  of  the  shuttle  thread

according  to  the  stiffness  of  the  material.  An  excessive  tension  of  the  threads  when  sewing  soft  materials  causes  material

wrinkling.

4) When performing decorative sewing, it is possible to use the shuttle thread having the label No 20 - the interval between the

two  replacements  of  the  shuttle  bobbin  will  be  double.

5) When  changing  markedly  the  sewing  category  together  with  changing  the  tension  of  the  shuttle  thread,  it  is  necessary  to

modify  the  tension  of  the  retaining  spring  of  the  trimming  device  according  to  the  paragraph  4.7.

6) When changing markedly the sewing category together with a marked change of the needle number, it is necessary to correct

the  setting  of  the  distance  of  the  shuttle  from  the  needle,  according  to  the  paragraph  3.1.3.

7) There  are  in  use  various  types  of  feeders  with  the  purpose  of  avoiding  imprinting  the  teeth  in  the  lining  leather.  Otherwise,  it

is  possible  to  use  any  feeder.

8)

The  splice  with  the  so-called    spur  may  be  used  with  the  sewing  categories  100  and  200  and  is  designed  for  sewing  thin

materials.

In  the  production  factory  ,  the  gib  without  spur  is  mounted  as  standard.

When using the gib with the so-called spur, we recommend carrying out the setting of the pin of the thread mechanism (par.

3.2.4)  for  the    sewing  category  400.

                     standardní seøízení stroje  

1)

Needle

Sewing

Width

Feeder

Presser

Presser

Thread tension

Splice of hook

size

speed of needle

 -

top roller top roller

3)

plate

pitch

diameter

position

insert

of  teeth

needle

hook

hole

thread

thread

6)

7)

5)

0,01 mm

SPM

mm

mm

mm

mm

N

N

80

 2500

1,2

1,0

35

10,5

31

8)

100

 2000

1,5

1,0

35

10,5

4,5

1,5

8)

130

 1200

2,0

1,5

35

10,5

5 - 8

2

160

 800

2,6

1,5

35

10,5

10- 12 2 - 2,5

Standard sewing parameters

Thickness Number Stitch

Label

of one of mate- length number

material rial layers

of thread

   layer

PES

2)

mm

mm

0,8

2

2

70

1

2

3

40

1,5

1-2

5

20

1-2

10

2

or

5

(20)

2-3

4)

Sewing

category

-100

-200

-300

-400

Setting as per chapter

Instructions for service

3.3.2

3.5.2.8

3.6.7.1

3.6.7.2

Instructions manual

6.5

6.4

6.4

Instructions for assembling

2.4

4.5

Содержание 4120i-5

Страница 1: ...s for service 4120i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 09 2006 Printed in Czech Republic...

Страница 2: ...main and auxiliary tensioners 3 4 3 Setting the tensioning mechanisms of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom fee...

Страница 3: ...on 23 3 13 1 Description 3 13 2 Refilling oil 3 13 3 Multiple oil use 4 Thread trimming 24 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the f...

Страница 4: ...may lead to dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing w...

Страница 5: ...ast value still ensuring easy rotation of the shaft 4 with the fixed wheel 3 Tighten both screws 1 Loosen both screws 5 Shift axially the shaft 4 with the hook 6 so as to obtain the required distance...

Страница 6: ...crewdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shif...

Страница 7: ...the procedure is inverse 3 1 9 Setting the gear The mutual angular orientation of the gear wheel 1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the h...

Страница 8: ...lubricating system 3 2 2 To check the handwheel angular adjustment The handwheel 5 must be situated in its precise position relative to the needle and thread mechanism This position is given by a pin...

Страница 9: ...the main switch Before starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder o...

Страница 10: ...setting operation wait until the motor stops Turn the finger 4 in the sense towards the throat plate 1 Place the throat plate 1 onto the post Screw in the screws 7 Mount the throat plate insert 2 Tigh...

Страница 11: ...orce of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category and its orientation value is indicated in the...

Страница 12: ...d initial position of the adapting spring the screw 7 has been set at the producer s so as to permit the turning movement of the body 6 the screw must not be fully tightened During the installation of...

Страница 13: ...ting bar 3 is pushed into the eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the moto...

Страница 14: ...ate as well Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Using the handwheel set the needle into its top dead centre the feeder...

Страница 15: ...g the handwheel at 0 This setting can be done only after having set the top eccentric according to the paragraph 3 5 2 1 Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 16: ...and turn the knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length o...

Страница 17: ...s pulled out from its friction engagement with the lining of the carrier disk 5 by means of an elastic washer 11 The disk lining 5 is then pushed by the flat profiled spring 12 against the clutch cove...

Страница 18: ...ve which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is out of the pulley 4 Remove the pulley 4 Remove the front guard Loosen and unscrew the screw 14 of the holder of the wheel 15 and remove it from the holder 24 Loosen the screws 16 and 17 o...

Страница 21: ...the groove of the holder 4 set the required value X and tighten the screw 1 Loosen the screw 5 By shifting the holder 2 in the holder 6 set the bottom edge of the roller to the edge of the needle oper...

Страница 22: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Unscrew the screw 1 Unscrew the screw 3 with the washer 2 Remove the driven top roller with th...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...ase and on the contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Chec...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the h...

Страница 27: ...e pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there...

Страница 28: ...the screw 6 the lever 7 must be leaning against the stop 8 and the axial clearance of the trimmer shaft must be maintained Loosen the screws 9 of the knife holder 10 In turning the screw 11 set the h...

Страница 29: ...g of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for...

Страница 30: ...th when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution D...

Страница 31: ...electric elements are disconnected Connecting spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push b...

Страница 32: ...ns within a large extent from the light up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the repla...

Страница 33: ...4 7 6 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to...

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