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4. Thread trimming

4.1 Description of the trimming mechanism

During  the  trimming  cycle,  the  moving  trimming  knife  (1),  in

an opportune moment, hooks up the sewing threads and pulls

them  in  the  sense  of  the  arrow  (A)  against  the  fixed  knife  (2)

until  the  threads  are  trimmed.  The  spring  (3)  holds  the  hook

thread after being trimmed off. 

The moving trimming knife (1)

is fastened on the holder (4) and the holder is fastened on the

shaft (5). This shaft is turned by means of the lever (6) under

the  effect  of  the  fork  (13)  fastened  on  the  shaft  (7),

  which  is

shifted  by  the  electromagnet  (8)  from  its  starting  position  in

the sense of the arrow (B). When moving back in the sense of

the  arrow  (C),  the  shaft  (7)  is  shifted  by  the  cam  (9)  through

the  pickup  roller  (10)  into  the  starting  position.  The  spring

(11)  maintains  the  mechanism  in  its  starting  position.  The

electromagnet  (12),  in  an  opportune  moment,  loosens  the

main  tensioner.  At  the  end  of  the  trimming  cycle,  both

electromagnets  (8  and  12)  are  switched  off.

4.2 Setting the pickup roller

The holder of the pickup roller (1) is to be fixed in such a way

that  it  is  positioned,  in  its  starting  position,  between  the  shaft

(2) and the shaft (3), the respective gap „A“ = 0.2 to O.4 mm.

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- With  the  loosened  screw  (4),  put  the  holder  of  the  pickup

roller  (1)  up  to  the  stop  against  the  bracket  (5)  and,  at  the

same time, the shaft (2) up to the stop against the shaft (3).

- With  the  holder  (1)  held  on  the  stop,  shift  the  shaft  (2)  in

such a way that there appears the gap „A“ = 0.2 to 0.4 mm,

and  tighten  the  screw  (4).

- Check  the  gap  „A“  in  shifting  the  armature  (6).

4.3 Setting the cam

The position of the cam (1) against the shaft (2) is to be such,

so that when the adjusting pin is in contact with the shaft (4),

the protractor scale of the handwheel (6) shows just the angle

of  108

°

.  If  the  pickup  roller  (5)  is  in  its  starting  position  of

rest,  the  clerarance  between  the  roller  (5)  and  the  cam  (1)

should  be  as  small  as  possible  but  sufficient  to  prevent  the

cam  from  getting  into  accidental  contact  with  the  roller.

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Set the angle of 108

°

 on the handwheel (6) and lock it with

the  screw  (7)  which  is  included  in  the  accessory  of  the

machine  (tighten  with  care).

- Shift the pickup roller (5) in the sense of the arrow up to the

stop.

- Insert  the  adjusting  pin  (3),  which  is  included  in  the

accessory,  into  the  cam  and  turn  the  cam,  until  the  pin  (3)

gets  the  contact  with  the  shaft  (4).

- Insert a gauge  having the  thickness  of 0.1  mm  between  the

cam  (1)  and  the  pickup  roller  (2)  and  shift  the  cam  against

the  gauge  up  to  the  stop.  Tighten  then  the  screw  (8).

- Loosen  the  blocking  of  the  handwheel,  turn  a  bit  the  cam

and  tighten  the  second  fastening  screw  of  the  cam  too.

12

B

C

6

10

8

13

5

9

7

11

3

1

2

A

4

2

A

1

3

6

4

5

6

7

108

o

2

4

5

1

3

8

Содержание 4120i-5

Страница 1: ...s for service 4120i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 09 2006 Printed in Czech Republic...

Страница 2: ...main and auxiliary tensioners 3 4 3 Setting the tensioning mechanisms of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom fee...

Страница 3: ...on 23 3 13 1 Description 3 13 2 Refilling oil 3 13 3 Multiple oil use 4 Thread trimming 24 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the f...

Страница 4: ...may lead to dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing w...

Страница 5: ...ast value still ensuring easy rotation of the shaft 4 with the fixed wheel 3 Tighten both screws 1 Loosen both screws 5 Shift axially the shaft 4 with the hook 6 so as to obtain the required distance...

Страница 6: ...crewdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shif...

Страница 7: ...the procedure is inverse 3 1 9 Setting the gear The mutual angular orientation of the gear wheel 1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the h...

Страница 8: ...lubricating system 3 2 2 To check the handwheel angular adjustment The handwheel 5 must be situated in its precise position relative to the needle and thread mechanism This position is given by a pin...

Страница 9: ...the main switch Before starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder o...

Страница 10: ...setting operation wait until the motor stops Turn the finger 4 in the sense towards the throat plate 1 Place the throat plate 1 onto the post Screw in the screws 7 Mount the throat plate insert 2 Tigh...

Страница 11: ...orce of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category and its orientation value is indicated in the...

Страница 12: ...d initial position of the adapting spring the screw 7 has been set at the producer s so as to permit the turning movement of the body 6 the screw must not be fully tightened During the installation of...

Страница 13: ...ting bar 3 is pushed into the eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the moto...

Страница 14: ...ate as well Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Using the handwheel set the needle into its top dead centre the feeder...

Страница 15: ...g the handwheel at 0 This setting can be done only after having set the top eccentric according to the paragraph 3 5 2 1 Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 16: ...and turn the knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length o...

Страница 17: ...s pulled out from its friction engagement with the lining of the carrier disk 5 by means of an elastic washer 11 The disk lining 5 is then pushed by the flat profiled spring 12 against the clutch cove...

Страница 18: ...ve which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is out of the pulley 4 Remove the pulley 4 Remove the front guard Loosen and unscrew the screw 14 of the holder of the wheel 15 and remove it from the holder 24 Loosen the screws 16 and 17 o...

Страница 21: ...the groove of the holder 4 set the required value X and tighten the screw 1 Loosen the screw 5 By shifting the holder 2 in the holder 6 set the bottom edge of the roller to the edge of the needle oper...

Страница 22: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Unscrew the screw 1 Unscrew the screw 3 with the washer 2 Remove the driven top roller with th...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...ase and on the contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Chec...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the h...

Страница 27: ...e pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there...

Страница 28: ...the screw 6 the lever 7 must be leaning against the stop 8 and the axial clearance of the trimmer shaft must be maintained Loosen the screws 9 of the knife holder 10 In turning the screw 11 set the h...

Страница 29: ...g of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for...

Страница 30: ...th when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution D...

Страница 31: ...electric elements are disconnected Connecting spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push b...

Страница 32: ...ns within a large extent from the light up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the repla...

Страница 33: ...4 7 6 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to...

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