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15

3.6.2.3 Setting  of  the  lower  eccentric

The  rotation  of  the  eccentric  (3)  must  be    delayed    in  phase

against  the  rotation  of  the  stitch  length  eccentric.  This

corresponds  with  the  angle  250

°

on  the  handwheel  (1)  for  the

stitching  categories  100  and  200,  244

°

  is  in  correspondance

with  the  stitching  categories  300  and  400,  when  the  setting

pin (4), which is in contact with the toothed belt (5), is being

inserted  into  the  eccentric  (3).

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Set  250

°

  (244

°)

  on  the  handwheel  (1)  and  lock  it  with  the

screw (2), which is included in the accessory of the machine

(tighten  it  carefully).

- Put the setting stick (4) into the hole in the eccentric (3) and

prop  it  from  below  against  the  indented  belt  (5).

- Set  eccentric  (3)  axially.

- Tighten  it  the  utmost  the  screws  of  the  eccentric  (6).

- By  means  of  the  handwheel,  turn  the  eccentric  (3)  into  the

marked  position  and  check  in  this  position  the  clearance

„A“  =  0.05,  proceed  eventually  to  its  correction  by  a  new

side  setting  of  the  eccentric.

3.6.2.4 Setting  the  engagement    and

disengagement  of  the  clutch

The  nut  (7)  must  be  laterally  set  in  such  a  way,  so  that  the

clutch  change  over  occurs  in  the  moment,  when  the  star  (3)

does not move, which means, when it is in a dead centre of its

oscillating  motion.  This  corresponds  to  the  angler  90

°

on  the

handwheel.

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Loosen  the  screws  of  the  indented  pulley  of  feeding  and

shift  it  to  the  left.

- Set  the  maximum  stitch  length.

- Set the angle 90

°

 on the handwheel (1) and lock it with the

screw (2). which is included in the accessory of the machine

(tighten  it  carefully).

- Loosen  three  screws  (6)  in  the  nut  (7)  and  unscrew  it  by

2 mm to the left.

- Tighten  slowly  the  nut  (7),  until  it  strikes  against  the  axial

bearing  (9).  (At  this  moment,  the  tightening  moment

increases  in  jumps)  and  tighten  the  screws  (6).

-

Set the handwheel onto 85

°

 and depress the reverse stitch-

ing  lever,  the  roller  presser  foot  must  turn  against  the

stitching  direction.  The  feeder  exerts  too  a  reverse  motion.

Turn  slowly  the  handwheel  and,  at  the  same  time,  depress

the  reverse  stitching  lever.  When  attaining  about  90

°

,  the

reverse  stitching  lever  stops    its  engagement  and  the  roller

presser  foot  stops  turning  at  all.  In  the  handwheel  position

of 95

°

 (and more), the roller presser foot may not turn at all.

The  reverse  stitching  lever  starts  engaging  anew.  When  the

clutch  changes  over  too  fast,  turn  a  bit  the  nut  (7)  to  the

right  and  inversely.

- Tighten  the  screws  (6).

- Return  the  indented  pulley  in  its  original  place  according  to

the  paragraph  3.6.3.

1

2

90

o

3

6

4

5

A

244

o

2

1

6

7

9

3

Содержание 4120i-5

Страница 1: ...s for service 4120i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 09 2006 Printed in Czech Republic...

Страница 2: ...main and auxiliary tensioners 3 4 3 Setting the tensioning mechanisms of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom fee...

Страница 3: ...on 23 3 13 1 Description 3 13 2 Refilling oil 3 13 3 Multiple oil use 4 Thread trimming 24 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the f...

Страница 4: ...may lead to dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing w...

Страница 5: ...ast value still ensuring easy rotation of the shaft 4 with the fixed wheel 3 Tighten both screws 1 Loosen both screws 5 Shift axially the shaft 4 with the hook 6 so as to obtain the required distance...

Страница 6: ...crewdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shif...

Страница 7: ...the procedure is inverse 3 1 9 Setting the gear The mutual angular orientation of the gear wheel 1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the h...

Страница 8: ...lubricating system 3 2 2 To check the handwheel angular adjustment The handwheel 5 must be situated in its precise position relative to the needle and thread mechanism This position is given by a pin...

Страница 9: ...the main switch Before starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder o...

Страница 10: ...setting operation wait until the motor stops Turn the finger 4 in the sense towards the throat plate 1 Place the throat plate 1 onto the post Screw in the screws 7 Mount the throat plate insert 2 Tigh...

Страница 11: ...orce of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category and its orientation value is indicated in the...

Страница 12: ...d initial position of the adapting spring the screw 7 has been set at the producer s so as to permit the turning movement of the body 6 the screw must not be fully tightened During the installation of...

Страница 13: ...ting bar 3 is pushed into the eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the moto...

Страница 14: ...ate as well Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Using the handwheel set the needle into its top dead centre the feeder...

Страница 15: ...g the handwheel at 0 This setting can be done only after having set the top eccentric according to the paragraph 3 5 2 1 Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 16: ...and turn the knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length o...

Страница 17: ...s pulled out from its friction engagement with the lining of the carrier disk 5 by means of an elastic washer 11 The disk lining 5 is then pushed by the flat profiled spring 12 against the clutch cove...

Страница 18: ...ve which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is out of the pulley 4 Remove the pulley 4 Remove the front guard Loosen and unscrew the screw 14 of the holder of the wheel 15 and remove it from the holder 24 Loosen the screws 16 and 17 o...

Страница 21: ...the groove of the holder 4 set the required value X and tighten the screw 1 Loosen the screw 5 By shifting the holder 2 in the holder 6 set the bottom edge of the roller to the edge of the needle oper...

Страница 22: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Unscrew the screw 1 Unscrew the screw 3 with the washer 2 Remove the driven top roller with th...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...ase and on the contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Chec...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the h...

Страница 27: ...e pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there...

Страница 28: ...the screw 6 the lever 7 must be leaning against the stop 8 and the axial clearance of the trimmer shaft must be maintained Loosen the screws 9 of the knife holder 10 In turning the screw 11 set the h...

Страница 29: ...g of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for...

Страница 30: ...th when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution D...

Страница 31: ...electric elements are disconnected Connecting spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push b...

Страница 32: ...ns within a large extent from the light up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the repla...

Страница 33: ...4 7 6 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to...

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