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3.6 Feeding mechanism of the top roller

3.6.1 Description

The starting movement for the drive of the top roller feeder is

the  bottom  feeding  shaft.  From  this  shaft,  the  movement  is

transmitted by the indented belt (1) onto the top feeding shaft

(2).  A  component  part  of  the  transmission  by  indented  belt  is

the  pulley  (3),  the  tensioning  roller  (4),  the  roller  (5)  and  the

pulley (6). Starting from the shaft (2), the movement is further

transmitted  through  the  wheels  (7  and  8)  ontothe  articulated

shaft  (9).  From  this  articulated  shaft,  the  movement  is

transmitted  by  a  cone  transmission,  situated  in  the  holder

(10), onto the feeder wheel (11). The shaft of the wheel (8) is

mounted  in  the  screw  (12)  on  bearings.  The  articulated  shaft

(9)  contains  two  joints  (15)  and  a  telescopic  part  (16).  Both

these  elements  secure  the  lifting  and  the  tilting  of  the  top

roller.

3.6.2 Feeding  clutch

3.6.2.1

 

Description

The  feeding  clutch  serves  for  changing  the  oscillating  motion

to the rotating one. It is formed by the clutch cover (1) which is

locked in the bedplate using the pin (2), by the clutch star (4)

driven by the  draw bar (3) from the feeding mechanism and by

the carrier disk (5) which  is firmly connected with the shaft (6).

The  draw  bar  (3)  imparts  the  clutch  its  oscillating  motion.The

clutch  is  being  engaged  by  means  of  the  wedge  (7)  on  the

connecting rod (8) through the eccentric (9) which is situated

on  the  bottom  shaft  (10).  In  the  position,  when  the  wedge  is

disengaged,  the  star  (4)  is  pulled  out  from  its  friction

engagement with the lining of the carrier disk (5) by means of

an  elastic  washer  (11).  The  disk  lining  (5)  is  then  pushed    by

the flat profiled spring (12) against the clutch cover (1). In this

position, the shaft (6) does not  perform any movement.

In  the  position,  when  the  wedge  is  engaged,  the  star  (4)  is

pushed against the lining of the disk (5) and, at the same time,

the connection with the clutch cover (1) is disengaged and the

oscillating  motion  from  the  connecting  rod  (3)  is  transmitted

to the rotating motion of the shaft (6). During a short moment,

when engaging and disengaging with the carrier disk (5), both

the cover (1) and the star (4) are engaged, namely in the extreme

dead centre of the connecting rod (3). The clutch change over

is to be set in tightening or loosening the nut (13).

3.6.2.2 Setting  of  the  feeding  pitch

The lever (1) transmitting the feeding motion by means of the

connecting rod (3) onto the feeding clutch must be set in such

a way, so that, in the bottom dead centre of the needle, the axis

of the star part (2) is in the axis of the screw (4).

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

Lever  (1)  displacement

- Loosen  the  screw  (6).

- Set  the  maximum  stitch  length.

- Set  the  angle  180

°

  on  the  handwheel.

- Unscrew  the  screw  (5)  and  put  the  needle  shank  in  its  hole.

-

Turn the lever (1), until the needle fits into the hole in the star

part  (2).

- Side set the lever (1) to the measure „A“= 0.5 to 1 mm.

- Tighten  the  screw  (6).

- Screw  in the  screw  (5)  and  seal it  with  the  Loctite  cement.

6

2

5

1

4

3

15

9

16

15

10
11

8

13

12

14

7

2

5

4

2

5

3

6

1

3

9

1

13

7

4

12

5

11

6

10

8

2

A

Содержание 4120i-5

Страница 1: ...s for service 4120i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 09 2006 Printed in Czech Republic...

Страница 2: ...main and auxiliary tensioners 3 4 3 Setting the tensioning mechanisms of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom fee...

Страница 3: ...on 23 3 13 1 Description 3 13 2 Refilling oil 3 13 3 Multiple oil use 4 Thread trimming 24 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the f...

Страница 4: ...may lead to dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing w...

Страница 5: ...ast value still ensuring easy rotation of the shaft 4 with the fixed wheel 3 Tighten both screws 1 Loosen both screws 5 Shift axially the shaft 4 with the hook 6 so as to obtain the required distance...

Страница 6: ...crewdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shif...

Страница 7: ...the procedure is inverse 3 1 9 Setting the gear The mutual angular orientation of the gear wheel 1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the h...

Страница 8: ...lubricating system 3 2 2 To check the handwheel angular adjustment The handwheel 5 must be situated in its precise position relative to the needle and thread mechanism This position is given by a pin...

Страница 9: ...the main switch Before starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder o...

Страница 10: ...setting operation wait until the motor stops Turn the finger 4 in the sense towards the throat plate 1 Place the throat plate 1 onto the post Screw in the screws 7 Mount the throat plate insert 2 Tigh...

Страница 11: ...orce of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category and its orientation value is indicated in the...

Страница 12: ...d initial position of the adapting spring the screw 7 has been set at the producer s so as to permit the turning movement of the body 6 the screw must not be fully tightened During the installation of...

Страница 13: ...ting bar 3 is pushed into the eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the moto...

Страница 14: ...ate as well Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Using the handwheel set the needle into its top dead centre the feeder...

Страница 15: ...g the handwheel at 0 This setting can be done only after having set the top eccentric according to the paragraph 3 5 2 1 Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 16: ...and turn the knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length o...

Страница 17: ...s pulled out from its friction engagement with the lining of the carrier disk 5 by means of an elastic washer 11 The disk lining 5 is then pushed by the flat profiled spring 12 against the clutch cove...

Страница 18: ...ve which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is out of the pulley 4 Remove the pulley 4 Remove the front guard Loosen and unscrew the screw 14 of the holder of the wheel 15 and remove it from the holder 24 Loosen the screws 16 and 17 o...

Страница 21: ...the groove of the holder 4 set the required value X and tighten the screw 1 Loosen the screw 5 By shifting the holder 2 in the holder 6 set the bottom edge of the roller to the edge of the needle oper...

Страница 22: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Unscrew the screw 1 Unscrew the screw 3 with the washer 2 Remove the driven top roller with th...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...ase and on the contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Chec...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the h...

Страница 27: ...e pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there...

Страница 28: ...the screw 6 the lever 7 must be leaning against the stop 8 and the axial clearance of the trimmer shaft must be maintained Loosen the screws 9 of the knife holder 10 In turning the screw 11 set the h...

Страница 29: ...g of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for...

Страница 30: ...th when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution D...

Страница 31: ...electric elements are disconnected Connecting spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push b...

Страница 32: ...ns within a large extent from the light up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the repla...

Страница 33: ...4 7 6 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to...

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