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- In  the  rest  state  of  the  machine  (with  not  relieved  tensioner

discs) set the lever (3)  in turning it  slightly on the shaft (4)

to  a  position  in  which  the  roller  (5)  of  the  lever  (3)  is  in

contact  with  the slanting  surface  (6)  of  the  lever  (7)  and  is

about  0.1 mm distant from the flat surface (8) of the lever.

- At the maximum lift of the top roller, the roller (5) moves on

the  flat  surface  (9)  of  the  lever  (7);  in  this  condition,  there

must  be  a  minimal  play  at  the  tensioner  plate  lift  (when

pushing  qat  the  spot  “A”  (3.4.1), the  plate  must  still  have  a

minimum lifting - between the roller  (5) and the surface (9)

there is a minimum clearance). Retighten the screws (1) and

(2), check the play, and correct it in case of need.

3.4.4 Setting  the  adapting  spring

The  mechanism  of  the  adapting  spring  is  in  the  machine  arm

set  by  the  pin  (1)  and  fixed  by  the  screw  (2).  The  axial

adjustment  shall  ensure  that  the  surfaces  of  the  parts  (3)  and

(4) are aligned (the threaded thread must in no place break on

edges).  The  initial  position  of  the  adapting  spring  (5)  shall

ensure that “B” = 1 to 1.5 mm (see the Figure).

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

-

Loosen  the  screw  (2)  and  take  the  mechanism  out  of  the

machine  arm.

- Turning the body (6) relative to the pin (1), set the required

initial  position  of  the  adapting  spring  /the  screw  (7)  has

been  set  at  the  producer´s  so  as  to  permit  the  turning

movement  of  the  body  (6)  the  screw  must  not  be  fully

tightened/.

- During  the  installation  of  the  mechanism  into  the  machine

arm  take  care  of  the  axial  adjustment  of  the  mechanism.

- Retighten  the  screw  (2)  and  check  the  adjustment.

- Loosen  the  nut  (8)  of  the  mechanism,  insert  a  screwdriver

into the notch of the screw (9) and set the required value of

the  adapting  spring.  By  turning  the  screw  clockwise  you

increase  the  spring  force,  and  vice  versa.

- Retighten the nut (8) and check the function  of the adapting

spring.

3.4.5 Setting  the  thread  limiter

The thread limiter is to be set in such a way that, when sewing

and  passing  the  thread  through  the  most  distant  point  of  the

hook,  the  spring  (2)  shifts  by  about  1/4  to  1/2  length  of  its

total  length.  This  means  that  the  thicker  will  be  the  sewn

material and the longer will be the stitch length, the more will

be  the  limiter  shifted  in  the  sense  of  the  arrow  and  inversely.

Under  standard  sewing  conditions,  the  thread  limiter  is  set  in

its  tested  positions  depending  on  the  sewing  category  in

accordance  with  the  chapter  11.

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Tighten  the  screw  (3).

-

Set the thread limiter (1) so as to ensure a minimum motion

of  the  adapting  spring  (2)  when  the  thread  passes  around

the  bottom  of  the  hook.

- Tighten  the  screw  (3).

2

3

1

8

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4

5

A

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Содержание 4120i-5

Страница 1: ...s for service 4120i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 09 2006 Printed in Czech Republic...

Страница 2: ...main and auxiliary tensioners 3 4 3 Setting the tensioning mechanisms of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom fee...

Страница 3: ...on 23 3 13 1 Description 3 13 2 Refilling oil 3 13 3 Multiple oil use 4 Thread trimming 24 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the f...

Страница 4: ...may lead to dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing w...

Страница 5: ...ast value still ensuring easy rotation of the shaft 4 with the fixed wheel 3 Tighten both screws 1 Loosen both screws 5 Shift axially the shaft 4 with the hook 6 so as to obtain the required distance...

Страница 6: ...crewdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shif...

Страница 7: ...the procedure is inverse 3 1 9 Setting the gear The mutual angular orientation of the gear wheel 1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the h...

Страница 8: ...lubricating system 3 2 2 To check the handwheel angular adjustment The handwheel 5 must be situated in its precise position relative to the needle and thread mechanism This position is given by a pin...

Страница 9: ...the main switch Before starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder o...

Страница 10: ...setting operation wait until the motor stops Turn the finger 4 in the sense towards the throat plate 1 Place the throat plate 1 onto the post Screw in the screws 7 Mount the throat plate insert 2 Tigh...

Страница 11: ...orce of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category and its orientation value is indicated in the...

Страница 12: ...d initial position of the adapting spring the screw 7 has been set at the producer s so as to permit the turning movement of the body 6 the screw must not be fully tightened During the installation of...

Страница 13: ...ting bar 3 is pushed into the eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the moto...

Страница 14: ...ate as well Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Using the handwheel set the needle into its top dead centre the feeder...

Страница 15: ...g the handwheel at 0 This setting can be done only after having set the top eccentric according to the paragraph 3 5 2 1 Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 16: ...and turn the knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length o...

Страница 17: ...s pulled out from its friction engagement with the lining of the carrier disk 5 by means of an elastic washer 11 The disk lining 5 is then pushed by the flat profiled spring 12 against the clutch cove...

Страница 18: ...ve which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the setting...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is out of the pulley 4 Remove the pulley 4 Remove the front guard Loosen and unscrew the screw 14 of the holder of the wheel 15 and remove it from the holder 24 Loosen the screws 16 and 17 o...

Страница 21: ...the groove of the holder 4 set the required value X and tighten the screw 1 Loosen the screw 5 By shifting the holder 2 in the holder 6 set the bottom edge of the roller to the edge of the needle oper...

Страница 22: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Unscrew the screw 1 Unscrew the screw 3 with the washer 2 Remove the driven top roller with th...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...ase and on the contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Chec...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the h...

Страница 27: ...e pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there...

Страница 28: ...the screw 6 the lever 7 must be leaning against the stop 8 and the axial clearance of the trimmer shaft must be maintained Loosen the screws 9 of the knife holder 10 In turning the screw 11 set the h...

Страница 29: ...g of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for...

Страница 30: ...th when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution D...

Страница 31: ...electric elements are disconnected Connecting spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push b...

Страница 32: ...ns within a large extent from the light up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the repla...

Страница 33: ...4 7 6 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to...

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