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Dorner 6100 Series, Инструкция по установке, эксплуатации и ремонту

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851-268 Rev.  F

Installation, Maintenance

& Parts Manual

6100 Series Industrial End Drive Conveyors

Table of Contents

Warnings – General Safety

2

. . . . . . . . . . . . . . . . . . . . . . . . . 

Introduction

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Product Description

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Specifications

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

RequiredTools

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Standard Tools

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Installation Sequence

5

. . . . . . . . . . . . . . 

Conveyors Up to 13 ft (3962 mm)

5

. . . . . . . . . . . . . . . . . 

Conveyors Longer Than 13 ft (3962 mm)

5

. . . . . . . . . . . 

Mounting Brackets with Return Rollers

6

. . . . . . . . . . . . 

Cleated Belt Conveyors

6

. . . . . . . . . . . . . . . . . . . . . . . 

2¨ to 6¨ (44 mm to 152 mm) Wide
  Flat Belt Conveyors

6

. . . . . . . . . . . . . . . . . . . . . . . . . 

8¨ (203 mm) & Wider Flat Belt Conveyors

 7

. . . . . . . . 

Preventative Maintenance & Adjustment

7

. . . . . . . . . . . . . . 

Required Tools

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Standard Tools

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Special Tools

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checklist

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Lubrication

 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Conveyors with Standard 0.47¨ (12 mm) Diameter
  Output Shaft

 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Conveyor with Optional Gang Drive Pulley

 8

. . . . . . . 

Mounting Brackets with Return Rollers

 8

. . . . . . . . . . 

Maintaining Conveyor Belt

 8

. . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cleaning

 9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Conveyor Belt Replacement

9

. . . . . . . . . . . . . . . . . . . . . 

Conveyor Belt Replacement Sequence

 9

. . . . . . . . . . . 

Belt Removal for Conveyor Without
  Gearmotor Mounting Package or Stands

9

. . . . . . . . . . . 

Belt Removal for Conveyor With Stands
  and/or Gearmotor Mounting Package

10

. . . . . . . . . . . . 

Belt Removal for Conveyor With
  Optional Gang Drive Pulley

11

. . . . . . . . . . . . . . . . . 

Belt Installation for Conveyor Without
  Gearmotor Mounting Package or Stands

11

. . . . . . . . . . 

Belt Installation for Conveyor With Stands
  and/or Gearmotor Mounting Package

12

. . . . . . . . . . . . 

Belt Installation for Conveyor With
  Optional Gang Drive Pulley

12

. . . . . . . . . . . . . . . . . 

Conveyor Belt Tensioning

12

. . . . . . . . . . . . . . . . . . . . . . 

Pulley Removal

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

A – Removal of Drive Pulley with Standard
  0.47¨ (12 mm) Diameter Outboard Shaft

13

. . . . . . . . . 

B – Idler Pulley Removal

13

. . . . . . . . . . . . . . . . . . . . 

C – Removal of Idler Pulley with Tool-less Belt Release 14
D – Gang Drive Pulley Removal

14

. . . . . . . . . . . . . . . 

Bearing Replacement for Drive Pulley with
  Standard 0.47¨ (12 mm) Diameter Output Shaft
  or Idler Pulley

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Bearing Removal

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Bearing Installation

15

. . . . . . . . . . . . . . . . . . . . . . . . . 

Bearing Replacement for a Gang Drive Pulley

16

. . . . . . 

Bearing Removal

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Bearing Installation

17

. . . . . . . . . . . . . . . . . . . . . . . . . 

Pulley Replacement

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Service Parts

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6100 Industrial End Drive Conveyor

20

. . . . . . . . . . . . . . 

6100 Industrial End Drive Conveyor Extension

20

. . . . . . 

6100 Gang Drive Through Shaft Option

22

. . . . . . . . . . . . 

–02  .5” Bolt on High Side

23

. . . . . . . . . . . . . . . . . . . . . . 

–03  Bolt on Side Wiper

23

. . . . . . . . . . . . . . . . . . . . . . . . 

–04  3” Bolt on High Side

24

. . . . . . . . . . . . . . . . . . . . . . 

–05  1.5” Bolt on High Side

25

. . . . . . . . . . . . . . . . . . . . . 

–13  Fully Adjustable UHMW Guide

26

. . . . . . . . . . . . . . 

–20  Adjustable Width UHMW Guide

27

. . . . . . . . . . . . . 

1” Cleated Belt End Drive Conveyor

28

. . . . . . . . . . . . . . 

2” Cleated Belt End Drive Conveyor

29

. . . . . . . . . . . . . . 

2” Through 6” Wide Flat Belt Mounting 
  Bracket with Return Roller

30

. . . . . . . . . . . . . . . . . . . . . 

8” Through 18” Wide Flat Belt Mounting 
  Bracket with Return Roller

30

. . . . . . . . . . . . . . . . . . . . . 

Cleated Belt Mounting Bracket with Return Roller

31

. . . 

Return Policy

32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Содержание 6100 Series

Страница 1: ...ation for Conveyor Without Gearmotor Mounting Package or Stands 11 Belt Installation for Conveyor With Stands and or Gearmotor Mounting Package 12 Belt Installation for Conveyor With Optional Gang Drive Pulley 12 Conveyor Belt Tensioning 12 Pulley Removal 13 A Removal of Drive Pulley with Standard 0 47 12 mm Diameter Outboard Shaft 13 B Idler Pulley Removal 13 C Removal of Idler Pulley with Tool l...

Страница 2: ... as part of a multiple conveyor system CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start up Ç Loosening stand height or angle adjustment screws may cause conveyor sections to drop down causing severe injury SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS Introduction IMPORTANT Some illustrations may show guards removed Do NOT ope...

Страница 3: ...6100 Series Industrial Conveyor 6 WW LL Conveyor Width Reference Conveyor Length Reference Belt Type A 01 02 Mount Position A or D Conveyor Profile 1 Standard or G Gang Drive 100 M Cleated Belt 6100 Series Industrial Conveyor 6140 M WW LL A XXXX Conveyor Width Reference Conveyor Length Reference A Cleat Type Mount Position A or D Cleat Spacing See Ordering and Specifications Catalog for details Co...

Страница 4: ...e LL 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 Conveyor Length 2 ft 610 mm 3 ft 914 mm 4 ft 1219 mm 5 ft 1524 mm 6 ft 1829 mm 7 ft 2134 mm 8 ft 2438 mm 9 ft 2743 mm 10 ft 3048 mm 11 ft 3353 mm 12 ft 3658 mm 13 ft 3962 mm 14 ft 4267 mm 15 ft 4572 mm 16 ft 4877 mm 17 ft 5182 mm 18 ft 5486 mm NOTE Maximum conveyor loads based on D Non accumulating product D Product moving towards gearmotor D...

Страница 5: ...ccessory instructions D Attach guides accessories see Service Parts sec tion pages 20 through NO TAG Conveyors Up to 13 ft 3962 mm No additional assembly is required Conveyors Longer Than 13 ft 3962 mm 1 Typical components Figure 4 Figure 4 O P Q N 2 Compress tension end Figure 5 Refer to steps 3 4 5 under the Belt Removal for Conveyor Without Gearmotor Mounting Package or Stands on page 9 Figure ...

Страница 6: ...or Figure 10 Tighten the screws R to 80 in lb 9 Nm Figure 10 S R 4 Attach to support stand Tighten screws S to 80 in lb 9 Nm Make sure belt is free to move 2 to 6 44 mm to 152 mm Wide Flat Belt Conveyors 1 Typical components Figure 11 Figure 11 2 Loosen screws R of Figure 12 and remove screws and washers S Figure 12 R S 3 Attach clamp plates on each side of conveyor Figure 13 Tighten the screws R ...

Страница 7: ...red Tools Standard Tools D Hex key wrenches 2 mm 4 mm 2 5 mm 5 mm 3 mm 6 mm D Manual grease gun D Adjustable wrench D Arbor press Special Tools D 807 1043 Narrow headed 11 16 Wrench supplied with conveyor D 450281 Sealed Bearing Removal Tool D 450282 Sealed Bearing Installation Tool D 2500M Tool Kit for Gang Drive Bearings Checklist D Keep service parts on hand see Service Parts sec tion for recom...

Страница 8: ...3 Lubricate pulley bearing every 750 hours or more frequently depending on operating condi tions NOTE Lubricate pulley bearing every 750 hours or more frequently depending on operating condi tions When lubricating pulley bearings use a con ventional hand grease gun with a maximum of one pump per application Do not over lubricate Do not use a power grease gun 4 Grease bearing with one 1 pump from a...

Страница 9: ...nt Ç Exposed moving parts can cause severe injury LOCK OUT POWER before removing guards or performing maintenance Conveyor Belt Replacement Sequence see Table of Contents for page number D Remove old conveyor belt Conveyor without Gearmotor Mounting Package or Stands Conveyor with Stands and or Gearmotor Mounting Package Conveyor with Optional Gang Drive Pulley D Install new conveyor belt D Tensio...

Страница 10: ...move them from one side NOTE If conveyor is equipped with optional Tool less Belt Release sequence is the same and no tools are required 3 On tension end of the conveyor identified with a label X Figures 20 21 insert a 5 mm hex key wrench to engage pinion gear Yof Figure 20 4 With pinion gear engaged insert a 4 mm hex key wrench into lock screw Z of Figure 21 5 While maintaining tension on pinion ...

Страница 11: ...mm hex key wrench to engage pinion gear Yof Figure 20 5 With pinion gear engaged insert a 4 mm hex key wrench into lock screw Z of Figure 21 6 While maintaining tension on pinion gear Y of Figure 22 loosen lock screw Z Rotate pinion gear Y clockwise to release conveyor belt tension 7 Remove conveyor belt Belt Installation for Conveyor without Gearmotor Mounting Package or Stands IMPORTANT On a fla...

Страница 12: ...stall bottom wiper s W of Figure 19 Center set screws in frame and tighten to 33 in lb 3 7 Nm 4 Tension belt Refer to Conveyor Belt Tensioning on page 12 5 Where applicable replace guiding 6 Re assemble hex shaft with guards sections U of Figure 17 Re assemble support T Conveyor Belt Tensioning Ç Exposed moving parts can cause severe injury LOCK OUT POWER before removing guards or performing maint...

Страница 13: ... 0 47 12 mm Diameter Output Shaft Ç Drive shaft keyway may be sharp HANDLE WITH CARE 1 Remove the gearmotor mounting package See accessory instructions 2 For 10 254 mm 12 305 mm or 18 457 mm wide conveyors use the narrow headed 11 16 wrench part 808 1043 AJ of Figure 29 to remove the outboard bearing AK 3 Remove screw AI Figure 29 AJ AK AI NOTE With a Heavy Load Mount Package two 2 screws AA of Fi...

Страница 14: ...ey AT C Removal of Idler Pulley with Tool less Belt Release 1 Remove handle AU of Figure 36 Figure 36 AP AU 2 Remove two 2 screws AP of Figure 36 3 Remove two 2 screws AP of Figure 37 Remove handle assembly AV Figure 37 AP AV AQ 4 Remove tail assembly AQ 5 Locate magnet AR of Figure 35 Remove screw AM 6 Remove headplate AS 7 Remove pulley AT D Gang Drive Pulley Removal 1 Remove the two 2 screws AW...

Страница 15: ...Figure 39 AZ BB BA Bearing Replacement for Drive Pulley with Standard 0 47 12 mm Diameter Output Shaft or Idler Pulley IMPORTANT Once removed do not re use bearings Bearing Removal 1 Place bearing removal tool part 450281 over bearing s with lip BD of Figure 40 located in Bearing gap BE as shown Figure 40 BD BE 2 Using 3 16 hex key wrench BC of Figure 41 tighten tool Figure 41 BC 3 Using a puller ...

Страница 16: ... 44 mm wide gang drive pulley cannot be replaced Order pulley assembly part 454702 1 Insert bearing removal tool part 25 05k BK of Figure 47 into the pulley BN until shoulder BJ seats against bottom of bearing BO Figure 47 BJ BL BM BN BO BK 2 While holding bearing removal tool BK in posi tion insert extension tool part 25 08k BL into opposite end of pulley BN Rotate bearing removal tool BK to enga...

Страница 17: ... out of pulley Figure 50 BL Bearing Installation 1 Orient bearing anvil sleeve removal tool part 25 09k BP of Figure 51 with cavity facing up and place pulley BN onto tool Figure 51 BP BN 2 Install bearing insertion tool part 25 10k BQ of Figure 52 into arbor press or similar device BQ Figure 52 3 Place and hold bearing part 21 33 BO onto tool BQ Figure 53 BO k Part of Tool Kit part 2500M Preventi...

Страница 18: ... Pulley Replacement IMPORTANT On a tension tail assembly orient both pinion housings BR of Figure 55 so they engage the same tooth positions on their respective racks Figure 55 BR 1 Reverse the removal procedure B see page 13 Idler Pulley with Tool less Belt Release Replacement IMPORTANT On a tension tail assembly orient both pinion housings BR of Figure 55 so they engage the same tooth positions ...

Страница 19: ...6100 Series Industrial End Drive Conveyors Installation Maintenance Parts Manual Dorner Mfg Corp 19 851 268 Rev F Notes ...

Страница 20: ... Plate Tension RH 4 18 Wide 2 450232M Plate Tension LH 2 3 Wide 450032M Plate Tension LH 4 18 Wide 3 450233M Plate Fixed RH 2 3 Wide 450355M Plate Fixed RH 4 18 Wide 4 450234M Plate Fixed LH 2 3 Wide 450356M Plate Fixed LH 4 18 Wide 5 450039M Block Retainer Pinion 6 452502M Post Support Frame 2 51mm 452503M Post Support Frame 3 76mm 452504M Post Support Frame 4 102mm 452505M Post Support Frame 5 1...

Страница 21: ...indle 12 305mm 453118M Drive Spindle 18 457mm 12 453602M Support Tension Fixed 2 51mm 453603M Support Tension Fixed 3 76mm 453604M Support Tension Fixed 4 102mm 453605M Support Tension Fixed 5 127mm 453606M Support Tension Fixed 6 152mm 453608M Support Tension Fixed 8 203mm 453610M Support Tension Fixed 10 254mm 453612M Support Tension Fixed 12 305mm 453618M Support Tension Fixed 18 457mm 13 See c...

Страница 22: ... below Drive Spindle 6 453602M Support Tension Fixed 2 51mm 453603M Support Tension Fixed 3 76mm 453604M Support Tension Fixed 4 102mm 453605M Support Tension Fixed 5 127mm 453606M Support Tension Fixed 6 152mm 453608M Support Tension Fixed 8 203mm 453610M Support Tension Fixed 10 254mm 453612M Support Tension Fixed 12 305mm 453618M Support Tension Fixed 18 457mm 7 200035 Retaining Sleeve 8 450235...

Страница 23: ...S x 5 1524mm 460236 Rail Guide 5 HS x 6 1829mm 2 460250 Clip Mounting Guide 3 920691M Socket Head Cap Screw Metric Low M6 1 00 x 10mm 03Bolt On Side Wiper 1 2 3 4 Item Part Number Description 1 460232 Rail Guide 5 HS x 2 610mm 460233 Rail Guide 5 HS x 3 914mm 460234 Rail Guide 5 HS x 4 1219mm 460235 Rail Guide 5 HS x 5 1524mm 460236 Rail Guide 5 HS x 6 1829mm 2 460250 Clip Mounting Guide 3 41 00 2...

Страница 24: ... HS w holes 3 914mm 460434 Rail guide 5 HS w holes 4 1219mm 460435 Rail guide 5 HS w holes 5 1524mm 460436 Rail guide 5 HS w holes 6 1829mm 3 460452M Guide Side 4 2 610mm 460453M Guide Side 4 3 914mm 460454M Guide Side 4 4 1219mm 460455M Guide Side 4 5 1524mm 460456M Guide Side 4 6 1829mm 4 910504M Socket Head Cap Screw Button Met ric M5 80 x 4mm 5 910506M Socket Head Cap Screw Button Met ric M5 8...

Страница 25: ...w holes 3 914mm 460434 Rail guide 5 HS w holes 4 1219mm 460435 Rail guide 5 HS w holes 5 1524mm 460436 Rail guide 5 HS w holes 6 1829mm 3 460452M Guide Side 4 2 610mm 460453M Guide Side 4 3 914mm 460454M Guide Side 4 4 1219mm 460455M Guide Side 4 5 1524mm 460456M Guide Side 4 6 1829mm 4 910504M Socket Head Cap Screw Button Met ric M5 80 x 4mm 5 910506M Socket Head Cap Screw Button Met ric M5 80 x ...

Страница 26: ...uide Mounting Rail 7 2134mm 202989 Guide Mounting Rail 8 2438mm 202990 Guide Mounting Rail 9 2743mm 202991 Guide Mounting Rail 10 3053mm 202992 Guide Mounting Rail 11 3353mm 202993 Guide Mounting Rail 12 3658mm 202994 Guide Mounting Rail 13 3962mm 2 461351 Shaft Brace 3 202028M Horizontal Shaft Mounting Guide 4 614068 Guide Extruded Flat per foot 5 461350M Shaft Vertical Adj Guide 6 605279M Hard w...

Страница 27: ...ting Rail 7 2134mm 202989 Guide Mounting Rail 8 2438mm 202990 Guide Mounting Rail 9 2743mm 202991 Guide Mounting Rail 10 3048mm 202992 Guide Mounting Rail 11 3353mm 202993 Guide Mounting Rail 12 3658mm 202994 Guide Mounting Rail 13 3962mm 2 614068 Guide extruded flat per foot 3 462050M Vertical Shaft Gullwing Guide 4 462052M Horizontal Shaft Gullwing Guide 5 674175MP Square Nut M6 1 0 w 1 4 20 6 8...

Страница 28: ...A N A 7 Right Hand 462137SSP N A N A 7 2134mm Left Hand 462137SSP N A N A 8 Right Hand 462144SSP N A 462154SSP 8 2438mm Left Hand 462154SSP N A 462144SSP 9 Right Hand 462144SSP N A 462154SSP 9 2743mm Left Hand 462145SSP N A 462155SSP 10 Right Hand 462155SSP N A 462145SSP 10 3048mm Left Hand 462145SSP N A 462155SSP 11 Right Hand 462146SSP N A 462156SSP 11 3353mm Left Hand 462145SSP N A 462155SSP 12...

Страница 29: ...A N A 7 Right Hand 462237SSP N A N A 7 2134mm Left Hand 462237SSP N A N A 8 Right Hand 462244SSP N A 462254SSP 8 2438mm Left Hand 462254SSP N A 462244SSP 9 Right Hand 462244SSP N A 462254SSP 9 2743mm Left Hand 462245SSP N A 462255SSP 10 Right Hand 462255SSP N A 462245SSP 10 3048mm Left Hand 462245SSP N A 462255SSP 11 Right Hand 462246SSP N A 462256SSP 11 3353mm Left Hand 462245SSP N A 462255SSP 12...

Страница 30: ... Flat Belt Mounting Bracket with Return Roller 2 7 1 3 4 6 5 8 Item Part Number Description 1 492564M Clamp Plate 2 492571M Mounting Block 3 493108SSP Bottom Roller Guard 8 203mm 493110SSP Bottom Roller Guard 10 254mm 493112SSP Bottom Roller Guard 12 305mm 493118SSP Bottom Roller Guard 18 457mm 4 493308SS Shaft Assembly Belt Support 8 203mm 493310SS Shaft Assembly Belt Support 10 254mm 493312SS Sh...

Страница 31: ...Screw Metric M6 1 0 x 16mm Configuring Conveyor Belt Part Number SERIAL MODEL MAX LOAD VOLTS AMPS MFG DATE HARTLAND WI 53029 0020 MADE IN U S A HZ 262 367 7600 Figure 56 Flat Belt 610 0 M WW LL A 01 TT Cleated Belt 614 0 M WW LL A D XXXX Flat Belt Conveyor Refer to your serial and model number plate Figure 56 Determine conveyor length LL width WW and belt type TT 61 WW LL TT 61 __ __ __ __ __ __ F...

Страница 32: ...ase order must be issued Credit if any is issued only after return and evaluation is complete Dorner has representatives throughout the world Feel free to contact Dorner for the name of your local representative Our technical sales and service staff will gladly help with your questions on Dorner products For a copy of Dorner s Limited Warranty contact factory distributor service center or visit ou...

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