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Installation, Operation and Maintenance manual

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WSO Flex

TABLE OF CONTENT

SAFETY RECOMMENDATIONS ................................................................................................... 4
INTRODUCTION ........................................................................................................................... 6

Product information ............................................................................................................. 6
Function ............................................................................................................................... 6

PRIOR TO INSTALLATION ............................................................................................................ 8

Location ............................................................................................................................... 8
Required tools and equipment ............................................................................................ 8
Delivery and inspection ....................................................................................................... 8

INSTALLATION ............................................................................................................................. 9

Unloading and transport to location ..................................................................................... 9
Installation tips .................................................................................................................... 9
Installation and assembly ...................................................................................................11

CONTROLLER, ELECTRICS AND PNEUMATICS ....................................................................... 23

Controller terminal allocation plan ..................................................................................... 23
Controller mounted on the unit ......................................................................................... 24
Remote controller with wire .............................................................................................. 26
Retrofit remote controller with wire .................................................................................. 29
AC Fan ............................................................................................................................... 29
EC fan ................................................................................................................................ 30
MMA EC fan terminal allocation plan ................................................................................ 31
MMB EC fan terminal allocation plan ................................................................................ 32

START-UP CHECK LIST ............................................................................................................... 33
OPERATION SCHEDULE ............................................................................................................ 34
SERVICE ..................................................................................................................................... 35

Inlet hopper / impact separator ......................................................................................... 35
Collection bottle ................................................................................................................ 35
Change of filter elements .................................................................................................. 35

TROUBLE SHOOTING GUIDE .................................................................................................... 39

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Содержание Torit DCE WSO Flex

Страница 1: ...WSO Flex Mist Collectors INSTALLATION OPERATION AND MAINTENANCE MANUAL DOC AM04506 01 REV 03 0520 MASTER LANGUAGE ENGLISH...

Страница 2: ...nstallation tips 9 Installation and assembly 11 CONTROLLER ELECTRICS AND PNEUMATICS 23 Controller terminal allocation plan 23 Controller mounted on the unit 24 Remote controller with wire 26 Retrofit...

Страница 3: ...d 15 Figure 8 Vibration isolation 16 Figure 9 Sealing details 17 Figure 10 Teleduct 18 Figure 11 Inlet hopper with flex duct pack 19 Figure 12 Inlet hopper impact separator 20 Figure 13 Collection bot...

Страница 4: ...SO Flex mist collectors can only be used for oils with an LEL 15g m f Oil mist is potentially flammable and WSO Flex mist collectors are only suitable for working in ambient temperature conditions and...

Страница 5: ...n the nameplate of the unit and scope of delivery The user of the mist collector is responsible to dispose of any contaminant generated by the process according to local regulations Operation of theWS...

Страница 6: ...your questions Function During operation contaminated air enters the WSO Flex mist collector through the dirty air inlet located on the bottom of the unit The air then passes through the first stage...

Страница 7: ...aintenance manual 7 WSO Flex 6 7 5 1 3 4 2 1 Dirty air inlet 2 Fan set 3 Clean air chamber 4 Optional HEPA 5 Clean air outlet 6 Second stage filter element Dryflo or Synteq XP 7 First stage filter Fig...

Страница 8: ...liary equipment live loads Required tools and equipment crane fork lift slings clevis pins and adequate lifting equipment standard tools e g screwdrivers wrenches etc drill pipe sealant level reciproc...

Страница 9: ...der bar if necessary If a forklift is used fasten the unit securely to the forklift using straps that are tied around the unit and mast of the forklift Installation tips Enclosed machines do not place...

Страница 10: ...O Flex 1 Collection hood 1 Figure 3 Wet surface grinder Examples of additional mounting options 1 Ceiling mounting 2 Teleduct mounting 3 Adjustable mounting stand with impact separator and collection...

Страница 11: ...for hanging the unit Thread an M10 M12 DIN 934 nut onto the threads of each rod for at least 25 mm 3 Apply MS polymer sealant around the existing mounting holes on the top of the unit 4 Place an M10...

Страница 12: ...manual 12 WSO Flex 6 1 3 5 2 4 1 M10 M12 threaded rod 2 M10 M12 nut 3 M10 M12 lock washer 4 M10 M12 washer 5 Existing mounting hole 6 300 mm minimum clearance between ceiling and top of collector Figu...

Страница 13: ...ch eyebolt Position the cables or chains so that they form a 60 angle with the top of the mist collector and a 45 angle with the side surfaces Always use cable or chain that is rated for the appropria...

Страница 14: ...or before it is assembled to the mist collector Level the mounting stand before securing anchor bolts 2 Adjust the mounting stand by loosening the four locking bolts on the upper part of the stand Sli...

Страница 15: ...Installation Operation and Maintenance manual 15 WSO Flex 1 2 3 8 4 5 7 6 1 Washer 2 Nut 3 Stand extension 4 Nut 5 Washer 6 Washer 7 Locking bolt 8 Stand base Figure 7 Adjustable mounting stand...

Страница 16: ...O Flex c Vibration isolation These are standard delivered for all units This option is a must for top mounted units that are installed on machines that are sensitive to vibration When installing make...

Страница 17: ...ntenance manual 17 WSO Flex d Inlets Before installing inlet option and to ensure correct sealing apply MS polymer sealant around every hole and along inside of hole pattern as shown in figure BOTTOM...

Страница 18: ...ct collar with the bottom flange of the hopper and fasten with bolts washers and nuts 3 Align the top flange of the hopper with the hole pattern on the bottom of the mist collector and fasten it with...

Страница 19: ...et hopper with flex duct pack Inlet hopper impact separator This option is used on processes that generate a large number of particles It must be positioned on a stand or mounted from the ceiling Leve...

Страница 20: ...d washers supplied 4 Fasten the flex duct to the side inlet of the impact separator using the clamp 5 Fasten the other end of the flex duct to either an angular nozzle inlet collar or fitting not incl...

Страница 21: ...on This collection bottle can hold up to 3 7 litres of collected liquid The collection bottle is intended for applications in which relatively small amounts of oil is collected The collection bottle f...

Страница 22: ...alve s position and thus the speed of the airflow unscrew the 2 knobs and lower or lift the slide according to the required airflow needed for your application The range of speed regulations is betwee...

Страница 23: ...ct has to be opened 4 5 Connection to EBM Papst EC fan 4 PWM out 5 PWM GN 6 7 Alarm relay contact NO 8 Input motor alarm 9 10 11 Pot free contact motor operation 12 13 Connection motor contactor 14 PE...

Страница 24: ...d DP coupling HEPA with DP2 The DP coupling HEPA has only one tube connected inside the unit 3 Wire the supply cable according the allocation plan shown in the controller manual There are 2 possible m...

Страница 25: ...ation the supply cable is not connected to the electric net supply 3 Connect DP tubes from the DP couplings in the controller back plate to the 2 DP sensors on the controller panel DP1 is the sensor f...

Страница 26: ...connection box controller box motor cable close off both DP couplings with blanking plug MAIN HEPA Figure 17 Remote controller 1 If a HEPA was delivered with the unit change the mounted bulkhead conne...

Страница 27: ...x 3 Change p tubes inside the unit according below picture and connect to the mounted bulkhead connectors 4 Plug the 4 holes of the p couplings with delivered blanking plug to block the gap 5 Double c...

Страница 28: ...mark them to connect as explained in the mounted version see point 1 controller mounted on the unit 10 Wire delivered electric cable through the open gland of the connection box and connect phases to...

Страница 29: ...g the allocation plan reference step 2 for mounted controller 19 Now double check all connections are secure and safe Once evaluated close all boxes with their equivalent lid 20 Now the unit can be op...

Страница 30: ...rminal diagram on page 11 of the WSOflex controller manual On this page the connections are described to be done See below terminal allocation plan The EC fan is rotating always in the correct directi...

Страница 31: ...contact break for failure contact rating 250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri...

Страница 32: ...en or applied voltage 5 50 VDC disable bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 Switching parameter...

Страница 33: ...fan motor or dramatically reduce the life of the filter elements 2 Be sure that the inlet ducting is properly installed and duct joints are sealed 3 Make certain the filter element is properly install...

Страница 34: ...clean air chamber See trouble shooting guide 3 Exhaust Leakage at the exhaust Check third stage filter element and HEPA filter if applicable for positive gasket seals 4 Controller Controller is givin...

Страница 35: ...collection bottle and faucet and re install see figure 12 Only remove the collection bottle when the mist collector is turned off Change of filter elements a First stage filter This is a permanent fil...

Страница 36: ...P with the clean wrap the filter element will need to be replaced For easiest maintenance the wrap and second stage filter element can be changed at the same time Access the wrap through the access do...

Страница 37: ...ccessed through the door 1 Pull the retention handle out and down to a horizontal position 2 Slide the filter element out of the unit 3 As the filter element is being removed a plastic garbage bag can...

Страница 38: ...A filter at the same time as the second stage filter element is replaced 1 Remove the HEPA filter by unscrewing the outlet access panel at the side 2 Install the new HEPA filter in reverse order Make...

Страница 39: ...n wheel has to be replaced Worn bearings The bearings have to be replaced Oil mist emission Filter element installed improperly Check that the gasket on the filter element is firmly pressed to the top...

Страница 40: ...llection bottle and bottle faucet Controller MAIN dP alarm Plugged second stage filter element and or Dryflo wrap Replace second stage filter element and or Dryflo wrap Insufficient airflow and contro...

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