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26

MAINTENANCE

SAW GUIDE AND BACK-UP INSERTS 

 

These   nstructons   can  be  used   to replace  

the saw gude and back-up nserts on both left 

and rght saw gude arms.

 

The band drve motor must not be runnng when 

replacng saw gude and back-up nserts.

1. 

Loosen the insert adjustment screw on each saw 

guide arm. Then:  

(a)

 Remove the both saw band 

guards,  relax  the  band  tension  and  remove  the 

saw band from the saw guide arms; 

(b)

  Remove 

the  adjustment  screw  -- 

be  very  careful  not  to 

drop or lose the front nsert when t falls from 

the

 

assembly;

 

(c)

 Loosen the flat head screw and 

remove the rear insert.

Typical Saw Guide Assembly (Both Arms)

2. 

Thoroughly clean the saw guide arm and inserts 

area.  Then reverse the carbide back-up insert or 

replace it if both sides are worn.

3. 

Install the new inserts; fixed insert first.  Then: 

(a) 

Thread the adjusting  screw inward  part way; 

(b) 

Place the saw band between the inserts; 

(c) 

Tighten 

the adjustment screw; 

(d)

 Replace the saw band 

guards.

BAND DRIVE BELT REPLACEMENT

1. 

Turn the machine and disconnect switch off.  Then:  

(a) 

Remove the band drive cover; 

(b)

 Loosen the 

adjustment nut and then turn the screw 

counter-

clockwse

  to  lower  the  motor  mounting  bracket 

until the belt tension is released; 

(c)

 Remove the 

old broken or worn drive belt.

Replacing the Drive Belt.

2. 

Position the new drive belt around the motor and 

spindle pulley until it is seated; 

(a)

 Turn the adjust-

ment screw 

clockwse

 (this moves the motor mount-

ing bracket up) until there is very little deflection on 

the drive belt; 

(b)

 Tighten the adjustment screw nut; 

(c)

 Turn the disconnect switch and machine on; 

(d)

 

Turn the hydraulic and band drive motors on;

 (e)

 

Check the operation of the new drive belt; 

(f) 

If the 

operation is satisfactory, turn the band drive motor 

off and replace the band drive cover.

HYDRAULIC SYSTEM

1. 

Keep the reservoir filled at all times.  Capacity is 10 

gallons (37.8 liters).  Check the reservoir oil level 

daily by referring to the sight gauge.

2. 

Drain, clean, refill the reservoir and change the oil 

filter  after  the  first  month  of  operation;  every  six 

(6) months thereafter.  Clean the suction strainer 

and filler opening screen when necessary.  Auto

-

matic transmission fluid (ATF) is the recommended 

fluid.

3. 

Before changing the hydraulic fluid: 

 (a)

 Lower the 

saw head completely; 

(b)

 Stop the hydraulics; 

(c) 

It may be necessary to slide out the power unit to 

access the drain plug;

(d) 

Remove the reservoir drain 

plug; 

(e) 

Allow the reservoir to drain completely.

System Pressure

1. 

Hydraulic system pressure is correctly set at the 

factory  and  should  not  require  adjustment  for  a 

considerable period of time.  Correct system pres-

sure is 400 psi (28.1 kg/cm²).

Содержание DC-330NC

Страница 1: ......

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...spaces provided above This information is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contain...

Страница 4: ...nt 19 Material Indexing 19 Coolant Selection and Application 20 Dry Cutting 20 Band Brush and Chip Removal 20 21 Typical Operation Procedures 21 22 LUBRICATION Lubrication Chart 24 Lubrication Diagram...

Страница 5: ...MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW...

Страница 7: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm SIDE VIEW...

Страница 8: ...MACHINE FEATURES FRONT VIEW...

Страница 9: ...MACHINE DIMENSIONS Continued REAR VIEW...

Страница 10: ...MACHINE DIMENSIONS Continued PROXIMITY LIMIT SWITCH LOCATIONS TOP VIEW...

Страница 11: ...d all parts for shipping damage Claim procedures are listed on this manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 Four 4 permanent lifting lugs are provided for machi...

Страница 12: ...accessories 6 Bring the power cable leads up to the disconnect switch Then a Connect L1 L2 and L3 to their respectiveterminals b Connectthegroundwireto thegroundterminal refertotheelectricalschematic...

Страница 13: ...power at the source of electrical supply b Interchange two 2 oftheL1 L2 orL3leadstothedisconnectswitch c Restore power and perform Step 3 again 6 As soon as hydraulic motor rotation is correct jog th...

Страница 14: ...retangular stock up to 12 inches 304 8 mm high and 12 inches 304 8 mm wide It will also cut round stock up to 12 inches 304 8 mm in diameter 2 The maximum index length without multiple index is 16 inc...

Страница 15: ...display to show important saw paramters and operation data See Operator Workstation later in this section for completedescriptionsandoperationoftheworksta tion 5 A Disconnect Switch is located on the...

Страница 16: ...rs for the sawing operation It is recommended that the data entered and procedures follow the order in which the screens appear 3 Notice under certain controls there is a blinking star symbol This ind...

Страница 17: ...low the saw head to be lowered when the band drive motor is NOT running press and release the 3 key on the numeric keypad to allow the saw head to be lowered Then press and hold the 0 zero key to actu...

Страница 18: ...pt key Continue the sequence as described until all jobs desired are entered The operator can exit the screenbyusingeithertheNextScreenorPrevious Screenfunctionkeysthroughthesub menuandthe operator wi...

Страница 19: ...stpress the Data Enter key again change your entry and then press the Accept key 7 Press the Next Screen key will bring the operator to the first screen 8 Press the 9 key to see the I O STATUS group o...

Страница 20: ...f Turn the disconnect switch to ON COOLANT PUMPMOTOROVERLOAD Cause Thecoolantpumpmotoroverloadswitchhastripped Correction a Turn the disconnect switch to OFF b Open the electrical enclosure c Remove t...

Страница 21: ...metal chips and other foreign materials and debris from around the saw guides and both bandwheels 2 Form the saw band into a loop Then a With the saw band s teeth facing towards you slip the looped s...

Страница 22: ...rease or decrease pressure during opera tion to obtain the best cutting rate consistent with desired blade life and stock cut finish Always be sure to take a good chip Never start a cut with the maxim...

Страница 23: ...aw head raises VISE JAW ADJUSTMENT 1 The distance between the fixed right and movable left vise jaws can be adjusted to accommodate varying stock widths To adjust scroll through the screens until the...

Страница 24: ...oses 3 Used coolant flows back to the reservoir through the opening in the coolant trough Coolant reservoir capacity is 19 gallons 71 9 liters The pump will not operate correctly unless it is complete...

Страница 25: ...d 5 Turn the Feed Rate control fully clockwise to stop the feed DO NOT over tighten To prevent damage to the Feed Force valve turn only enough to seat the needle of the valve 6 Scroll to the SAW HEAD...

Страница 26: ...ext a Turn the Coolant valve on the saw guide arm counterclockwise until coolant completely covers both sides of the saw band The band drive motor will start and the saw head will rapid descend until...

Страница 27: ...23 LUBRICATION NEXT 2 PAGES...

Страница 28: ...Guide Adjustment Screws Clean and apply oil Idler Bandwheel Slide and Screw Bearings Apply grease to slide 6 MONTHS MONTHLY Electric Hydraulic Motors Oil cup and or grease fittings 9 Lubricate if any...

Страница 29: ...25 LUBRICATION DIAGRAMS FRONT VIEW REAR VIEW...

Страница 30: ...Remove the old broken or worn drive belt Replacing the Drive Belt 2 Position the new drive belt around the motor and spindle pulley until it is seated a Turn the adjust mentscrewclockwise thismovesth...

Страница 31: ...kdown The reservoir and coolant system shouldbedrainedandcleanedthoroughlywhenthe cutting fluid becomes undesireable for further use If another type of coolant is to be used the entire coolantsystemmu...

Страница 32: ...head screws Replacement requires a Disconnecting the clamping cylinder from the movable vise jaw b Removing the movable vise jaw c Removing the mounting screws and then the wear plates 2 Afterreplacin...

Страница 33: ...1 PRS 2 Check to see if the bandwheel doors are closed the band drive motor will not start unless both doors are closed 3 The saw head has not cleared the head up down proximity switch 2 PRS Move the...

Страница 34: ...carbide back up bearing 7 Coolant is not being applied correctly 8 Check for incorrect saw band tension being used 9 Saw band pitch may be too coarse for thickness of the stock section SAW BAND BREAK...

Страница 35: ...SE WON T MOVE FORWARD 1 Check to see if Solenoid 4 is energized 2 Hydraulics must be on and in manual mode 3 One of the vises must be open VISES WON T TRANSFER AFTER AN INDEX 1 Check for faulty operat...

Страница 36: ...kadjustmentofthehead clearproximityswitch 3 PRS 3 Check the index forward proximity switch 4 PRS SLUGGISH HYDRAULIC OPERATION 1 Check for low hydraulic system pressure or low reservoir level 2 Check f...

Страница 37: ...er 24 inches 609 6 mm of travel 4 Depress the roller shafts for ease of installation or removal of rollers TheconveyorDOESNOTattachtothemachine base Anchor the conveyor to the floor after all leveling...

Страница 38: ...y for NESTING OFF disables the nesting clamp bar from operating Stacking Stock 1 Correct stock nesting is essential for proper clamp ing of the vises and nesting fixture It is important that nesting v...

Страница 39: ...y with the hydraulic pump motor The conveyor screw rotates slowly at the bottom of the trough Its movement carries metal chips to the opening at the machine s right side where chips empty into a custo...

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