DoAll DC-330NC Скачать руководство пользователя страница 38

3

NESTING FIXTURE

1. 

This optional feature is designed for high-production, 

multiple sawing of stacked bars, rounds and tubing.  

Its jaws have the capacity to hold stock up to 12.00 

inches (304.8 mm) wide and 12.00 inches (304.8 

mm)  high.    Minimum  height  is  seven  (7)  inches 

(177.8 mm).

2. 

The  standard  bundle  fixture  clamps  the  material 

eleven (11) inches (279.4 mm) in front of the saw 

band;  13.00  inches  (330.2  mm)  behind  the  saw 

band with a minimum butt end length in automatic 

of 13.00 inche (330.2 mm).

3. 

The  short  cut  bundle  fixture  clamps  the  material 

two (12) inches (50.8 mm) in front of the saw band; 

13.00 inches (330.2 mm) behind the saw band with 

a minimum butt end length in automatic of 13.00 

inche (330.2 mm).  This also includes various clamp 

bar sizes.

 

4. 

Vertical nesting clamp cylinders are mounted to the 

machine’s front and index vises.  The cylinders op-

erate simultaneously with the regular vise clamping 

cylinders.

 

The hydraulically-operated Nesting Fixture  can 

also be used wth the Varable Vse Pressure 

control.

Control Console

1. 

Scroll to the first screen.  Press the 

"7"

 key to see 

the MACHINE SETUP group of sub-menus.

• 

Press the 

"6"

 key for NESTING ON vise sequence 

which allows a time delay for the nesting clamp bar 

to clamp the material.  One vise is always clamped 

to keep the bundled material in place.

• 

Press the 

""

 key for NESTING OFF disables the 

nesting clamp bar from operating.

Stackng Stock

1. 

Correct stock nesting is essential for proper clamp-

ing of the vises and nesting fixture.  It is important 

that nesting vise clamping pressure be transmitted 

to  every  stacked  piece.    Sometimes  this  can  be 

more easily accomplished by manually jogging the 

stack.

2. 

Proper stacking of round stock is important because 

saw band breakage may occur if round nested pieces 

slip or spin during sawing.

3. 

Two (2) workable round stock stacking methods are 

shown in the next illustration (using the same num-

ber of rounds in each row usually provides the best 

sawing results, although the alternate method can 

be used if the material is not stacked too high).

Round Stock Stacking Methods.

4. 

Pieces should be stacked as closely together as pos-

sible.  Metal chips lodged in open spaces between 

individual pieces will affect cutting accuracy.

Vse Adjustment

1. 

Stack stock to be cut between the machine’s vise 

jaws and then clamp the fixed and index vises.

Nesting Fixture.

2. 

Use the correct size horizontal  clamp bars com-

mensurate with the size of the nested stock.

3. 

If  the  horizontal  clamping  vises  and  the  vertical 

nesting clamp 

do not 

release at approximately the 

same time:  

(a) 

Adjust the hydraulic restrictor valve 

at the rod end of the vise clamp cylinders to achieve 

relatively equal release.

For Best Nestng Cuttng Results

1. 

Total stack width should be no more than five (5) 

to six (6) inches (127.0 to 152.4 mm).

2. 

Stack  the  same  number  of  stockpieces  in  each 

row.

Содержание DC-330NC

Страница 1: ......

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...spaces provided above This information is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contain...

Страница 4: ...nt 19 Material Indexing 19 Coolant Selection and Application 20 Dry Cutting 20 Band Brush and Chip Removal 20 21 Typical Operation Procedures 21 22 LUBRICATION Lubrication Chart 24 Lubrication Diagram...

Страница 5: ...MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW...

Страница 7: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm SIDE VIEW...

Страница 8: ...MACHINE FEATURES FRONT VIEW...

Страница 9: ...MACHINE DIMENSIONS Continued REAR VIEW...

Страница 10: ...MACHINE DIMENSIONS Continued PROXIMITY LIMIT SWITCH LOCATIONS TOP VIEW...

Страница 11: ...d all parts for shipping damage Claim procedures are listed on this manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 Four 4 permanent lifting lugs are provided for machi...

Страница 12: ...accessories 6 Bring the power cable leads up to the disconnect switch Then a Connect L1 L2 and L3 to their respectiveterminals b Connectthegroundwireto thegroundterminal refertotheelectricalschematic...

Страница 13: ...power at the source of electrical supply b Interchange two 2 oftheL1 L2 orL3leadstothedisconnectswitch c Restore power and perform Step 3 again 6 As soon as hydraulic motor rotation is correct jog th...

Страница 14: ...retangular stock up to 12 inches 304 8 mm high and 12 inches 304 8 mm wide It will also cut round stock up to 12 inches 304 8 mm in diameter 2 The maximum index length without multiple index is 16 inc...

Страница 15: ...display to show important saw paramters and operation data See Operator Workstation later in this section for completedescriptionsandoperationoftheworksta tion 5 A Disconnect Switch is located on the...

Страница 16: ...rs for the sawing operation It is recommended that the data entered and procedures follow the order in which the screens appear 3 Notice under certain controls there is a blinking star symbol This ind...

Страница 17: ...low the saw head to be lowered when the band drive motor is NOT running press and release the 3 key on the numeric keypad to allow the saw head to be lowered Then press and hold the 0 zero key to actu...

Страница 18: ...pt key Continue the sequence as described until all jobs desired are entered The operator can exit the screenbyusingeithertheNextScreenorPrevious Screenfunctionkeysthroughthesub menuandthe operator wi...

Страница 19: ...stpress the Data Enter key again change your entry and then press the Accept key 7 Press the Next Screen key will bring the operator to the first screen 8 Press the 9 key to see the I O STATUS group o...

Страница 20: ...f Turn the disconnect switch to ON COOLANT PUMPMOTOROVERLOAD Cause Thecoolantpumpmotoroverloadswitchhastripped Correction a Turn the disconnect switch to OFF b Open the electrical enclosure c Remove t...

Страница 21: ...metal chips and other foreign materials and debris from around the saw guides and both bandwheels 2 Form the saw band into a loop Then a With the saw band s teeth facing towards you slip the looped s...

Страница 22: ...rease or decrease pressure during opera tion to obtain the best cutting rate consistent with desired blade life and stock cut finish Always be sure to take a good chip Never start a cut with the maxim...

Страница 23: ...aw head raises VISE JAW ADJUSTMENT 1 The distance between the fixed right and movable left vise jaws can be adjusted to accommodate varying stock widths To adjust scroll through the screens until the...

Страница 24: ...oses 3 Used coolant flows back to the reservoir through the opening in the coolant trough Coolant reservoir capacity is 19 gallons 71 9 liters The pump will not operate correctly unless it is complete...

Страница 25: ...d 5 Turn the Feed Rate control fully clockwise to stop the feed DO NOT over tighten To prevent damage to the Feed Force valve turn only enough to seat the needle of the valve 6 Scroll to the SAW HEAD...

Страница 26: ...ext a Turn the Coolant valve on the saw guide arm counterclockwise until coolant completely covers both sides of the saw band The band drive motor will start and the saw head will rapid descend until...

Страница 27: ...23 LUBRICATION NEXT 2 PAGES...

Страница 28: ...Guide Adjustment Screws Clean and apply oil Idler Bandwheel Slide and Screw Bearings Apply grease to slide 6 MONTHS MONTHLY Electric Hydraulic Motors Oil cup and or grease fittings 9 Lubricate if any...

Страница 29: ...25 LUBRICATION DIAGRAMS FRONT VIEW REAR VIEW...

Страница 30: ...Remove the old broken or worn drive belt Replacing the Drive Belt 2 Position the new drive belt around the motor and spindle pulley until it is seated a Turn the adjust mentscrewclockwise thismovesth...

Страница 31: ...kdown The reservoir and coolant system shouldbedrainedandcleanedthoroughlywhenthe cutting fluid becomes undesireable for further use If another type of coolant is to be used the entire coolantsystemmu...

Страница 32: ...head screws Replacement requires a Disconnecting the clamping cylinder from the movable vise jaw b Removing the movable vise jaw c Removing the mounting screws and then the wear plates 2 Afterreplacin...

Страница 33: ...1 PRS 2 Check to see if the bandwheel doors are closed the band drive motor will not start unless both doors are closed 3 The saw head has not cleared the head up down proximity switch 2 PRS Move the...

Страница 34: ...carbide back up bearing 7 Coolant is not being applied correctly 8 Check for incorrect saw band tension being used 9 Saw band pitch may be too coarse for thickness of the stock section SAW BAND BREAK...

Страница 35: ...SE WON T MOVE FORWARD 1 Check to see if Solenoid 4 is energized 2 Hydraulics must be on and in manual mode 3 One of the vises must be open VISES WON T TRANSFER AFTER AN INDEX 1 Check for faulty operat...

Страница 36: ...kadjustmentofthehead clearproximityswitch 3 PRS 3 Check the index forward proximity switch 4 PRS SLUGGISH HYDRAULIC OPERATION 1 Check for low hydraulic system pressure or low reservoir level 2 Check f...

Страница 37: ...er 24 inches 609 6 mm of travel 4 Depress the roller shafts for ease of installation or removal of rollers TheconveyorDOESNOTattachtothemachine base Anchor the conveyor to the floor after all leveling...

Страница 38: ...y for NESTING OFF disables the nesting clamp bar from operating Stacking Stock 1 Correct stock nesting is essential for proper clamp ing of the vises and nesting fixture It is important that nesting v...

Страница 39: ...y with the hydraulic pump motor The conveyor screw rotates slowly at the bottom of the trough Its movement carries metal chips to the opening at the machine s right side where chips empty into a custo...

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