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13

6. 

This screen shows the controls for the INDEX VISE, 

FIXED VISE and INDEXER.

 

The hydraulcs MUST be "on", the operaton 

mode MUST be n "manual" for the vses to 

operate.

• 

To open the index vise, press the 

"1"

 key on the 

numeric keypad; to clamp the index vise, press the 

"3"

 key.

• 

To open the fixed vise, press the 

""

 key on the 

numeric keypad; to clamp the vise, press the 

"6"

 

key.  To open the fixed vise manually, the saw head 

must

 be in the maximum up position.

• 

To move the indexer forward, press and hold the 

"7"

  key  on  the  numeric  keypad;  to  reverse  the 

index vise, press and hold the 

"9"

 key.  Releasing 

the key will stop vise movement.  One of the vises

 

must 

be  open  and  the  sensing  arm 

must

  be  in 

the down position for the indexer to move in either 

direction.

7. 

Press  the 

Next  Screen

  key  to  scroll  to  the  next 

screen.

8. 

This screen shows the controls for the SAW HEAD 

and HEAD DOWN PERMIT.

 

The hydraulcs MUST be "on", the operaton 

mode MUST be n "manual" for the saw head 

to operate.

Saw Head Controls Screen.

• 

To move the saw head up, press the 

"1"

 key on 

the numeric keypad; to stop the movement of the 

saw head, press the 

"2"

 key; to move the saw head 

down, press  the 

"3"

 key.

• 

To allow the saw head to be lowered when the band 

drive motor is NOT running, press and release the 

"3"

 key on the numeric keypad to allow the saw 

head to be lowered. Then press and hold the 

"0" 

(zero) key to actually lower the saw head.  Release 

the key to stop saw head movement.

9. 

Press  the 

Next  Screen

  key  to  scroll  to  the  next 

screen.

Cycle Mode, Band/Cycle and Current Job Screen.

• 

CYCLE MODE determines the operating mode of 

the machine.  Press the 

"1"

 key on the numeric 

keypad for "manual" operation (the operator has 

control over all machine functions); press the 

"3" 

key for "automatic" operation (the machine controls 

vise and saw head operations).

• 

To start the band drive motor, press the 

"7"

 key on 

the numeric keypad; to stop the band drive motor, 

press the 

"9"

 key.

 

For  the  band  drve  motor  to  start:    (a)  The 

hyraulcs must be "on"; (b) The SAW HEAD 

control must be n "auto/down"; (c) Both vses 

must be clamped when n "automatc" cycle 

mode, or one (1) vse must be clamped when 

n "manual" operatng mode.

• 

CURRENT  JOB  shows  the  job  being  run  at  the 

time.  It shows the length of cut, quanitity desired 

and number of cuts or "dones" that are completed.  

No data can be entered on this screen.

11. 

Press the 

Next Screen

 key will bring the operator 

back to the first screen.  The operator can scroll 

through the screens again to check the selections 

made and/or data entered.

MACHINE CONTROLS (Continued....)

Содержание DC-330NC

Страница 1: ......

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...spaces provided above This information is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contain...

Страница 4: ...nt 19 Material Indexing 19 Coolant Selection and Application 20 Dry Cutting 20 Band Brush and Chip Removal 20 21 Typical Operation Procedures 21 22 LUBRICATION Lubrication Chart 24 Lubrication Diagram...

Страница 5: ...MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW...

Страница 7: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm SIDE VIEW...

Страница 8: ...MACHINE FEATURES FRONT VIEW...

Страница 9: ...MACHINE DIMENSIONS Continued REAR VIEW...

Страница 10: ...MACHINE DIMENSIONS Continued PROXIMITY LIMIT SWITCH LOCATIONS TOP VIEW...

Страница 11: ...d all parts for shipping damage Claim procedures are listed on this manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 Four 4 permanent lifting lugs are provided for machi...

Страница 12: ...accessories 6 Bring the power cable leads up to the disconnect switch Then a Connect L1 L2 and L3 to their respectiveterminals b Connectthegroundwireto thegroundterminal refertotheelectricalschematic...

Страница 13: ...power at the source of electrical supply b Interchange two 2 oftheL1 L2 orL3leadstothedisconnectswitch c Restore power and perform Step 3 again 6 As soon as hydraulic motor rotation is correct jog th...

Страница 14: ...retangular stock up to 12 inches 304 8 mm high and 12 inches 304 8 mm wide It will also cut round stock up to 12 inches 304 8 mm in diameter 2 The maximum index length without multiple index is 16 inc...

Страница 15: ...display to show important saw paramters and operation data See Operator Workstation later in this section for completedescriptionsandoperationoftheworksta tion 5 A Disconnect Switch is located on the...

Страница 16: ...rs for the sawing operation It is recommended that the data entered and procedures follow the order in which the screens appear 3 Notice under certain controls there is a blinking star symbol This ind...

Страница 17: ...low the saw head to be lowered when the band drive motor is NOT running press and release the 3 key on the numeric keypad to allow the saw head to be lowered Then press and hold the 0 zero key to actu...

Страница 18: ...pt key Continue the sequence as described until all jobs desired are entered The operator can exit the screenbyusingeithertheNextScreenorPrevious Screenfunctionkeysthroughthesub menuandthe operator wi...

Страница 19: ...stpress the Data Enter key again change your entry and then press the Accept key 7 Press the Next Screen key will bring the operator to the first screen 8 Press the 9 key to see the I O STATUS group o...

Страница 20: ...f Turn the disconnect switch to ON COOLANT PUMPMOTOROVERLOAD Cause Thecoolantpumpmotoroverloadswitchhastripped Correction a Turn the disconnect switch to OFF b Open the electrical enclosure c Remove t...

Страница 21: ...metal chips and other foreign materials and debris from around the saw guides and both bandwheels 2 Form the saw band into a loop Then a With the saw band s teeth facing towards you slip the looped s...

Страница 22: ...rease or decrease pressure during opera tion to obtain the best cutting rate consistent with desired blade life and stock cut finish Always be sure to take a good chip Never start a cut with the maxim...

Страница 23: ...aw head raises VISE JAW ADJUSTMENT 1 The distance between the fixed right and movable left vise jaws can be adjusted to accommodate varying stock widths To adjust scroll through the screens until the...

Страница 24: ...oses 3 Used coolant flows back to the reservoir through the opening in the coolant trough Coolant reservoir capacity is 19 gallons 71 9 liters The pump will not operate correctly unless it is complete...

Страница 25: ...d 5 Turn the Feed Rate control fully clockwise to stop the feed DO NOT over tighten To prevent damage to the Feed Force valve turn only enough to seat the needle of the valve 6 Scroll to the SAW HEAD...

Страница 26: ...ext a Turn the Coolant valve on the saw guide arm counterclockwise until coolant completely covers both sides of the saw band The band drive motor will start and the saw head will rapid descend until...

Страница 27: ...23 LUBRICATION NEXT 2 PAGES...

Страница 28: ...Guide Adjustment Screws Clean and apply oil Idler Bandwheel Slide and Screw Bearings Apply grease to slide 6 MONTHS MONTHLY Electric Hydraulic Motors Oil cup and or grease fittings 9 Lubricate if any...

Страница 29: ...25 LUBRICATION DIAGRAMS FRONT VIEW REAR VIEW...

Страница 30: ...Remove the old broken or worn drive belt Replacing the Drive Belt 2 Position the new drive belt around the motor and spindle pulley until it is seated a Turn the adjust mentscrewclockwise thismovesth...

Страница 31: ...kdown The reservoir and coolant system shouldbedrainedandcleanedthoroughlywhenthe cutting fluid becomes undesireable for further use If another type of coolant is to be used the entire coolantsystemmu...

Страница 32: ...head screws Replacement requires a Disconnecting the clamping cylinder from the movable vise jaw b Removing the movable vise jaw c Removing the mounting screws and then the wear plates 2 Afterreplacin...

Страница 33: ...1 PRS 2 Check to see if the bandwheel doors are closed the band drive motor will not start unless both doors are closed 3 The saw head has not cleared the head up down proximity switch 2 PRS Move the...

Страница 34: ...carbide back up bearing 7 Coolant is not being applied correctly 8 Check for incorrect saw band tension being used 9 Saw band pitch may be too coarse for thickness of the stock section SAW BAND BREAK...

Страница 35: ...SE WON T MOVE FORWARD 1 Check to see if Solenoid 4 is energized 2 Hydraulics must be on and in manual mode 3 One of the vises must be open VISES WON T TRANSFER AFTER AN INDEX 1 Check for faulty operat...

Страница 36: ...kadjustmentofthehead clearproximityswitch 3 PRS 3 Check the index forward proximity switch 4 PRS SLUGGISH HYDRAULIC OPERATION 1 Check for low hydraulic system pressure or low reservoir level 2 Check f...

Страница 37: ...er 24 inches 609 6 mm of travel 4 Depress the roller shafts for ease of installation or removal of rollers TheconveyorDOESNOTattachtothemachine base Anchor the conveyor to the floor after all leveling...

Страница 38: ...y for NESTING OFF disables the nesting clamp bar from operating Stacking Stock 1 Correct stock nesting is essential for proper clamp ing of the vises and nesting fixture It is important that nesting v...

Страница 39: ...y with the hydraulic pump motor The conveyor screw rotates slowly at the bottom of the trough Its movement carries metal chips to the opening at the machine s right side where chips empty into a custo...

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