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17

Saw Band Removal

 

Always use extreme care when handling saw 

bands.  Wear gloves.

1. 

Scroll through the screens until the BAND/CYCLE  

control is displayed.  Then:  

(a) 

Press the

 "9" 

key 

on the numeric keypad to stop the band drive motor 

(only the hydraulics should be running); 

(b)

 Turn the 

band tension handwheel 

counterclockwse

 (this 

moves the idler bandwheel to the left and releases 

band tension).

2. 

Scroll  through  the  screens  until  the  SAW  HEAD  

control is displayed.  Then:  

(a) 

Press the

 "1" 

key 

on the numeric keypad to raise the saw head to the 

maximum up position;

 (b)

 Press the 

"2"

 key to stop 

saw head movement.

3. 

Open both bandwheel doors.  Then:  

(a)

 Remove 

or reposition the band brush, if necessary; 

(b)

 If 

desirable, remove the right and left blade guards; 

(c)

 

Loosen the saw guide inserts by turning  

counter-

clockwse

(d)

 Loosen the saw guide arm locking 

handwheel and slide the saw guide arm as close 

to the other saw guide arm as possible.

4. 

Place your gloved hand on the non-cutting edge of 

the saw band between the saw guide arms.  Then:  

(a)

 Push the saw band downward to free it from the 

saw guide inserts; 

(b)

 Grasp the saw band near the 

idler bandwheel and remove it, then remove the saw 

band from around the drive bandwheel; 

(c)

 Move 

the saw band's upper strand down and under both 

saw guide arms; 

(d)

 Slip the saw band out from the 

upper saw band guard. 

 

Immedately dspose of the old or broken saw 

band.  If possble, recol the saw band nto the 

orgnal holder before scrappng t.

Saw Band Installaton

 

Always use extreme care when handling saw 

bands.  Wear gloves. 

1. 

Remove the old or broken saw band as described in 

the previous section.  Clean metal chips and other 

foreign materials and debris from around the saw 

guides and both bandwheels.

2. 

Form the saw band into a loop.  Then:  

(a)

 With the 

saw band's teeth facing towards you, slip the looped 

saw band behind the outboard vise jaws and then 

around the drive and idler bandwheels; 

(b)

 Slide 

the saw band through the opening in the upper saw 

band guard; 

(c)

 Maneuver the saw band under the 

saw guide arms and into approximate position for 

placement.

3. 

Twist the saw band 90° so that its teeth between 

the saw guide arms point down and towards the 

fixed jaw.  Then:  

(a)

 Insert the saw band into the 

saw guide inserts and pull up against the back-up 

bearing; 

(b)

 Check the saw band's position around 

the bandwheels (its back edge must rest against 

each bandwheel's rear flange).

4. 

Apply correct band tension (see below) by turning 

the  band  tension  handwheel 

clockwse

.   Then:  

(a)

  Remove  the  new  saw  band's  protective  cap; 

(b)

 Turn the saw guide insert adjustment screws 

clockwse

 until tight 

(do not over tghten)

(c)

 Turn 

each adjustment screws back

 counterclockwse

 

1/4 to 1/2 turn; 

(d)

 Reposition or mount the band 

brush and if necessary, the saw band guards; 

(e)

 

Close both bandwheel doors.

Band Tenson Handwheel

1. 

Band tension is applied by turning the handwheel 

which  protrudes  from  the  saw  head's  left  side.  

Turn the handwheel 

clockwse

 to increase band 

tension;

counterclockwse

 to decrease it. 

Turn Handwheel to Set Band Tension.

2. 

Correct band tension for the machine's standard 

1.25 inch (31.7 mm) wide by 0.042-inch (1.07 mm) 

gage saw band is 3.5 units measured by a DoALL 

Tensigage.  This tension setting is established when 

the  preset  stop  bolt  contacts  the  large  washer.  

An escutcheon near the band tension handwheel 

describes the washer to stop bolt relationship in a 

setting of 26,250 psi (1845.6 kg/cm²).

SAW BAND PREPARATION (Continued....)

Содержание DC-330NC

Страница 1: ......

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...spaces provided above This information is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contain...

Страница 4: ...nt 19 Material Indexing 19 Coolant Selection and Application 20 Dry Cutting 20 Band Brush and Chip Removal 20 21 Typical Operation Procedures 21 22 LUBRICATION Lubrication Chart 24 Lubrication Diagram...

Страница 5: ...MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW...

Страница 7: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm SIDE VIEW...

Страница 8: ...MACHINE FEATURES FRONT VIEW...

Страница 9: ...MACHINE DIMENSIONS Continued REAR VIEW...

Страница 10: ...MACHINE DIMENSIONS Continued PROXIMITY LIMIT SWITCH LOCATIONS TOP VIEW...

Страница 11: ...d all parts for shipping damage Claim procedures are listed on this manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 Four 4 permanent lifting lugs are provided for machi...

Страница 12: ...accessories 6 Bring the power cable leads up to the disconnect switch Then a Connect L1 L2 and L3 to their respectiveterminals b Connectthegroundwireto thegroundterminal refertotheelectricalschematic...

Страница 13: ...power at the source of electrical supply b Interchange two 2 oftheL1 L2 orL3leadstothedisconnectswitch c Restore power and perform Step 3 again 6 As soon as hydraulic motor rotation is correct jog th...

Страница 14: ...retangular stock up to 12 inches 304 8 mm high and 12 inches 304 8 mm wide It will also cut round stock up to 12 inches 304 8 mm in diameter 2 The maximum index length without multiple index is 16 inc...

Страница 15: ...display to show important saw paramters and operation data See Operator Workstation later in this section for completedescriptionsandoperationoftheworksta tion 5 A Disconnect Switch is located on the...

Страница 16: ...rs for the sawing operation It is recommended that the data entered and procedures follow the order in which the screens appear 3 Notice under certain controls there is a blinking star symbol This ind...

Страница 17: ...low the saw head to be lowered when the band drive motor is NOT running press and release the 3 key on the numeric keypad to allow the saw head to be lowered Then press and hold the 0 zero key to actu...

Страница 18: ...pt key Continue the sequence as described until all jobs desired are entered The operator can exit the screenbyusingeithertheNextScreenorPrevious Screenfunctionkeysthroughthesub menuandthe operator wi...

Страница 19: ...stpress the Data Enter key again change your entry and then press the Accept key 7 Press the Next Screen key will bring the operator to the first screen 8 Press the 9 key to see the I O STATUS group o...

Страница 20: ...f Turn the disconnect switch to ON COOLANT PUMPMOTOROVERLOAD Cause Thecoolantpumpmotoroverloadswitchhastripped Correction a Turn the disconnect switch to OFF b Open the electrical enclosure c Remove t...

Страница 21: ...metal chips and other foreign materials and debris from around the saw guides and both bandwheels 2 Form the saw band into a loop Then a With the saw band s teeth facing towards you slip the looped s...

Страница 22: ...rease or decrease pressure during opera tion to obtain the best cutting rate consistent with desired blade life and stock cut finish Always be sure to take a good chip Never start a cut with the maxim...

Страница 23: ...aw head raises VISE JAW ADJUSTMENT 1 The distance between the fixed right and movable left vise jaws can be adjusted to accommodate varying stock widths To adjust scroll through the screens until the...

Страница 24: ...oses 3 Used coolant flows back to the reservoir through the opening in the coolant trough Coolant reservoir capacity is 19 gallons 71 9 liters The pump will not operate correctly unless it is complete...

Страница 25: ...d 5 Turn the Feed Rate control fully clockwise to stop the feed DO NOT over tighten To prevent damage to the Feed Force valve turn only enough to seat the needle of the valve 6 Scroll to the SAW HEAD...

Страница 26: ...ext a Turn the Coolant valve on the saw guide arm counterclockwise until coolant completely covers both sides of the saw band The band drive motor will start and the saw head will rapid descend until...

Страница 27: ...23 LUBRICATION NEXT 2 PAGES...

Страница 28: ...Guide Adjustment Screws Clean and apply oil Idler Bandwheel Slide and Screw Bearings Apply grease to slide 6 MONTHS MONTHLY Electric Hydraulic Motors Oil cup and or grease fittings 9 Lubricate if any...

Страница 29: ...25 LUBRICATION DIAGRAMS FRONT VIEW REAR VIEW...

Страница 30: ...Remove the old broken or worn drive belt Replacing the Drive Belt 2 Position the new drive belt around the motor and spindle pulley until it is seated a Turn the adjust mentscrewclockwise thismovesth...

Страница 31: ...kdown The reservoir and coolant system shouldbedrainedandcleanedthoroughlywhenthe cutting fluid becomes undesireable for further use If another type of coolant is to be used the entire coolantsystemmu...

Страница 32: ...head screws Replacement requires a Disconnecting the clamping cylinder from the movable vise jaw b Removing the movable vise jaw c Removing the mounting screws and then the wear plates 2 Afterreplacin...

Страница 33: ...1 PRS 2 Check to see if the bandwheel doors are closed the band drive motor will not start unless both doors are closed 3 The saw head has not cleared the head up down proximity switch 2 PRS Move the...

Страница 34: ...carbide back up bearing 7 Coolant is not being applied correctly 8 Check for incorrect saw band tension being used 9 Saw band pitch may be too coarse for thickness of the stock section SAW BAND BREAK...

Страница 35: ...SE WON T MOVE FORWARD 1 Check to see if Solenoid 4 is energized 2 Hydraulics must be on and in manual mode 3 One of the vises must be open VISES WON T TRANSFER AFTER AN INDEX 1 Check for faulty operat...

Страница 36: ...kadjustmentofthehead clearproximityswitch 3 PRS 3 Check the index forward proximity switch 4 PRS SLUGGISH HYDRAULIC OPERATION 1 Check for low hydraulic system pressure or low reservoir level 2 Check f...

Страница 37: ...er 24 inches 609 6 mm of travel 4 Depress the roller shafts for ease of installation or removal of rollers TheconveyorDOESNOTattachtothemachine base Anchor the conveyor to the floor after all leveling...

Страница 38: ...y for NESTING OFF disables the nesting clamp bar from operating Stacking Stock 1 Correct stock nesting is essential for proper clamp ing of the vises and nesting fixture It is important that nesting v...

Страница 39: ...y with the hydraulic pump motor The conveyor screw rotates slowly at the bottom of the trough Its movement carries metal chips to the opening at the machine s right side where chips empty into a custo...

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