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142853 - 22.10.2021

10.21/Ru (Transport- und Aufstellanleitung) - 20057384

Transport and
installation instructions

TNX65/42

OPERATING INSTRUCTIONS

Transport and installation

Содержание TNX42

Страница 1: ...142853 22 10 2021 10 21 Ru Transport und Aufstellanleitung 20057384 Transport and installation instructions TNX65 42 OPERATING INSTRUCTIONS Transport and installation...

Страница 2: ...word on copyright This document is protected by copyright and was originally compiled in German The duplication and distribution of this document or parts thereof is prohibited without prior consent o...

Страница 3: ...nformation on transporting the machine by truck 15 Space required 15 Ambient conditions 16 Substrate foundations 16 Bottom sump 16 Compressed air supply 16 Equipment to be provided 16 Pumps and tanks...

Страница 4: ...machine 35 35 Installing the machine by crane 35 Positioning and installing the machine with transport rollers 36 Lifting the machine with hydraulic jacks 37 Positioning the transport rollers 37 Rough...

Страница 5: ...tallation and commissioning Alignment component installation and commissioning 57 57 Precise alignment of the machine 57 Check correct position and torsion of the machine 57 Check correct with tool ca...

Страница 6: ...6 22 10 2021 TNX65 42 Table of contents...

Страница 7: ...r due to electricity Failure to observe this danger sign can result in serious damage to health as well as potentially fatal injuries and even death This symbol draws attention to important informatio...

Страница 8: ...8 10 2016 TNX65 42 Safety...

Страница 9: ...m Drawing No 478504 Machine foundation cross section L 8470 Number 8 Gap must be sealed to prevent ingress of oil and lubricants Hall floor flush with machine foundation Soft fibre board Styrodur or s...

Страница 10: ...1 50 1900 6900 2100 5100 A3 A4 O E A1 A2 E O E O Layout diagram Drawing No 478503 Electrical connection Operator side The corresponding installation and layout diagram must be obtained before the mach...

Страница 11: ...11 10 2016 TNX65 42 Installation and layout diagrams Installation diagram...

Страница 12: ...12 10 2016 TNX65 42 Installation and layout diagrams...

Страница 13: ...ith bar loading magazine must in all cases be anchored in the ground Dimensions without additional attachments TNX65 42 TNX65 42 with milling unit Length of foundation mm 3690 Width of foundation mm 1...

Страница 14: ...s Length without chip conveyor mm 4744 Width without control console Width without working area door handle mm 2365 2330 Height mm 2700 34611 Operating altitude prepared for oil spray extraction mm 27...

Страница 15: ...transverse grooves and gradients both uphill and downhill Information on transporting the machine by truck The truck should have pneumatic suspension in order to avoid major bumps during transport Spa...

Страница 16: ...tom sump is required it must be as in the Information on bottom sump drawing specifications so that extending out of the relevant chip conveyor is guaranteed as required The base in the area of the bo...

Страница 17: ...ad required Any unclear points must be clarified with the relevant power supply company The main fuse is not included in the scope of delivery of the machine It must be installed outside the machine i...

Страница 18: ...he directives and regulations of the country of use must always be taken into account The rules governing environmentally correct disposal of spent fuels and fluids such as hydraulic fluid lubricant o...

Страница 19: ...from the lines the open hose lines and pipes must be sealed with plugs Corrosion protection Before delivery all machines are coated to protect them from corrosion This corrosion protection must be re...

Страница 20: ...tainers to the machine The transport retainers are located on the control console tool carrier and opposed spindle sliding door workpiece handling with remnant removal device Transport retainers for w...

Страница 21: ...M12 cheese head screw at the pivot point of the control cabinet Secure the locking plate to the machine bed control cabinet The locking plate must be retained by the customer in case the machine has...

Страница 22: ...22 22 10 2021 TNX65 42 Preparing to transport a machine without milling unit Ensure that the four wheels on the control cabinet have been screwed in completely...

Страница 23: ...hine with milling unit Transport retainers Transport retainers must be fitted to secure the machine for transport Position of the transport retainers Transport retainer turret milling unit main and op...

Страница 24: ...24 22 10 2021 TNX65 42 Preparing to transport a machine with milling unit Transport retainer tool changer...

Страница 25: ...position before it is disconnected Risk of injury The machine must be switched off and secured to prevent re activation before starting any assembly disassembly work The upper part of the tool magazin...

Страница 26: ...a machine with milling unit Remove the cover on the milling unit with tool changer Disconnect the cables from the cover to the machine Unscrew the cover of the milling unit with tool changer at the fi...

Страница 27: ...Remove circlip 2 Take out bearing 3 Push connecting pin through 4 Take out bearing Separate the chain of the chain magazine only with optional 120 positions Risk of injury The chain is tensioned The...

Страница 28: ...ds provided for this purpose the brackets Art No 095662 are available on loan from TRAUB Take out the six screws on each side of the chain magazine Connecting plate Lift the upper part of the chain ma...

Страница 29: ...screwed in completely Delivery of the machine Machine mounted on planks complete with control cabinet The control cabinet is secured to the machine for transport Moving parts are secured by means of...

Страница 30: ...x260 with nut Plate for attaching the hydraulic jack Wheels on control cabinet raised Retaining plate Remove handle 2290 2340 Transport by crane min load capacity 12 t Danger due to falling machine pa...

Страница 31: ...gear and fittings The complete set of hoisting gear and fittings Article No 083435 is available from TRAUB on loan and must be returned completely and without delay after use Suspension points front v...

Страница 32: ...429 left 083427 right c Screw on bracket 6x hex head screw M20x100 10 9 DIN933 6x lock washer A 20 DIN 126 083437 left 083436 right TNX 65 42 Centres of gravity machine with control cabinet Version To...

Страница 33: ...h mm 2200 Load centre mm 1200 The fork lift truck must have a minimum load capacity of 12 t The machine may only be lifted from the operator side When setting down the machine ensure that the fork arm...

Страница 34: ...ing surface with suitable lashing straps chains Transport by truck The truck should have pneumatic suspension in order to avoid major bumps during transport The load must be secured so that it cannot...

Страница 35: ...hing being crushed against walls pillars or hall installations by moving parts or the machine including manually operated doors and flaps etc Remove wooden planks When delivered the machine is positio...

Страница 36: ...le at the installation site and a mobile crane or fork lift truck cannot be used Due to the low loading height of the transport rollers the machine can be loaded and unloaded with the aid of hydraulic...

Страница 37: ...eely Ensure that the four wheels on the control cabinet have been screwed in completely Carefully lower the load onto the rigid transport rollers and secure it so that it cannot roll away inadvertentl...

Страница 38: ...ixing screw in the control cabinet Unscrew the M12 cheese head screw at the turning point of the control cabinet Remove the locking plate on the machine bed control cabinet The locking plate must be r...

Страница 39: ...l cabinet with the aid of the four wheels until it lifts off the two bearing points on the machine bed Ensure that the wheels are at right angles to the pivot point and secure the wheels with locknuts...

Страница 40: ...iners are located on the control console sliding door workpiece handling with remnant removal device tool carrier and opposed spindle Transport retainers Working area door Workpiece handling with remn...

Страница 41: ...machine Transport retainer for turret tool carrier main spindle and opposed spindle milling unit Transport retainer for turret milling unit main spindle and opposed spindle Transport retainer for tur...

Страница 42: ...42 22 10 2021 TNX65 42 Installing the machine Transport retainer for workpiece handling...

Страница 43: ...43 22 10 2021 TNX65 42 Installing the machine Transport retainer for tool changer if necessary...

Страница 44: ...44 22 10 2021 TNX65 42 Installing the machine...

Страница 45: ...this case two brackets must be screwed onto the M12 threads provided for this purpose the brackets Art No 095662 are available on loan from TRAUB Requirements to be met by a fork lift truck Min liftin...

Страница 46: ...46 10 2016 TNX65 42 Installation of the milling unit components Secure the chain magazine on both sides with the six screws provided...

Страница 47: ...s of the chain links Connect the chain of the chain magazine only with optional 120 positions Risk of injury The tool chain must be secured at the separating points by suitable means so it cannot fall...

Страница 48: ...move them into position to connect the chain links and secure them so they cannot fall down Push through the connecting pin with bearing and fit the bearing on the opposite side Attach the circlip to...

Страница 49: ...on of the milling unit components Install cover on milling unit with tool changer Attach the cover of the milling unit with tool changer and secure it at the five fixing points Reconnect the cables to...

Страница 50: ...50 10 2016 TNX65 42 Installation of the milling unit components Position the cover on the chain magazine with suitable aids and secure it Refit the connecting bar Connecting bar Cover...

Страница 51: ...er s documentation Compressed air See chapter Pneumatic connection Bar loading magazine Note the corresponding manufacturer s documentation Overview of fuels The information in the data sheets of the...

Страница 52: ...52 10 2016 TNX65 42 Fuels...

Страница 53: ...tities of the fuels and fluids are stated in the respective fluid schedules The necessary compressed air is conditioned in a maintenance unit on which settings are not required The values can be read...

Страница 54: ...54 10 2016 TNX65 42 Pneumatic connection...

Страница 55: ...service personnel at all times Potentiometer and switch settings machine parameters etc may only be changed by the machine manufacturer s service personnel The machine must be connected to the mains p...

Страница 56: ...56 05 2017 TNX65 42 Electrical connection...

Страница 57: ...n good working order This must also be checked at reasonable regular intervals during operation but at least whenever the machine has been repaired or serviced Switch on the machine at the master swit...

Страница 58: ...and uniformly adjust the right or left feet to re align it if necessary The deviation must not exceed 0 01 mm over the entire distance travelled Move to the limit position Z to check the machine s to...

Страница 59: ...two retaining brackets Article No 469193 to the right and left hand sides of the bottom box The brackets must lie squarely on the foundations Using a dia 18 mm stone drill drill a hole 110 mm deep thr...

Страница 60: ...el switch of the chip conveyor Note the corresponding manufacturer s documentation The level switch on the chip conveyor is normally set to emulsion as standard medium When the machine is operated wit...

Страница 61: ...ine and its safety mechanisms are in perfect working order This must also be checked regularly during normal operation of the machine but at least whenever it has been repaired or serviced Switch ON t...

Страница 62: ...62 10 2016 TNX65 42 Alignment component installation and commissioning...

Страница 63: ......

Страница 64: ...INDEX Werke GmbH Co KG Hahn Tessky Plochinger Stra e 92 D 73730 Esslingen Fon 49 711 3191 0 Fax 49 711 3191 587 info index werke de www index werke de...

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