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4. 

Air  power  feed  option  can  be  added  to  assist  in 

moving the workpiece through the saw band.

5. 

The  handle  must  be  removed  for  saw  band 

changing.

HMD Hydraulc Table

1. 

This factory-installed hydraulic-powered worktable 

replaces the standard table.  The HMD-36 table's 

working surface is 34 by 42 inches (863.6 by 1066.8 

mm) and a has a 36 inch (914.4 mm) table stroke. 

The  HMD-60 table's working surface is 34 by 68 

inches (863.6 by 1727.2 mm) with a 60 inch (1524.0 

mm) table stroke.

2. 

Information  covering  installation,  operation  and 

maintenance of the optional HMD-36 or 60 table 

are provided in a seperate instruction manual. 

AIR-POWERED WORKTABLE

 

Ths attachment reduces the machne's work 

heght capacty by one (1) nch (25.4 mm).

1. 

This optional worktable provides a 24 by 30-1/2 inch 

(609.6 by 774.7 mm) working surface with coolant 

return troughs.  The worktable can be tilted up to 

6° left and 45° right when using this attachment. It 

has two (2) T-slots for work fixture clamping.

Air-Powered Worktable.

2. 

The worktable's air-amplified feed system is lever 

controlled  and  allows  12  inches  (304.8  mm)  of 

worktable travel.  Light hand pressure against the 

lever  will  move  the  worktable  in  forward  motion.  

Release  the  lever  and  pull  back  the  worktable 

manually.

3. 

The worktable has a work rest pin that acts as a 

workstop when inserted into the sawing slot.  Other 

worktable features are:  

(a)

 A squaring bar that fits 

into a worktable T-slot to hold stockpieces during 

production sawing; 

(b)

 Locks that permit the loading 

and positioning of heavy stock; 

(c)

 Special center 

plates for filing and polishing operations.

Set-Up

1. 

Position the workstops located on the left side of 

the worktable to limit travel.  The front stop controls 

cut  depth;  the  rear  stop  minimizes  unnecessary 

travel.  Stops  are  positioned  by:   

(a)

  Loosening 

the locknuts; 

(b)

 Sliding the stops to the desired 

position; and 

(c)

 Tightening the locknuts.

2. 

To tilt the worktable:  

(a)

 Use the wrench provided 

to  reach  through  the  machine  frame  and  under 

the  worktable  to  loosen  the  tilt  locknut; 

(b)

  Tilt 

the  worktable  manually  until  the  pointer  reaches 

desired angle shown on the scale; 

(c)

 Tighten the 

tilt locknut.

Producton Sawng

1. 

Place the rest pin into the worktable's sawing slot to 

serve as a workstop.  Then:  

(a)

 Place the squaring 

bar  in  the  worktable's T-slot  to  act  as  the  stock 

holder.  

Remove the rest pn and squarng bar 

for contour sawng.

2. 

Place stock on the worktable and secure it at the 

desired position. Then:  

(a)

 Use the control lever to 

carefully move the table forward until the saw band 

has just started cutting into the workpiece; 

(b)

 Push 

the control lever to obtain the desired feed force 

(feed force will return to zero (0) when the lever is 

released).

UNIVERSAL  CALIBRATED  WORK  FIXTURE    

(Used wth Ar Table Opton)

Set-Up for Straght Cut-Off

1. 

Place the fixture on the worktable at the required 

distance  from  the  saw  band.   Then: 

(a)

  Loosely 

install T-nuts  and  screws; 

(b)

  If  necessary,  align 

the scale's zero (0) mark with the saw band, then 

"zero" the pointer.

2. 

Place  socket  head  screws  loosely  in  the T-nuts 

projecting up from below the back-up bar.  Then:  

(a)

 Place the T-nuts in the worktable T-slots; 

(b)

 

Slide the work fixture's back-up edge to a distance 

equal to the desired length of cut.  Be sure to allow 

enough clearance for positioning the stock.

WORKTABLE OPTIONS (Continued....)

Содержание 3613-V5

Страница 1: ...3613 V5 Serial No 569 04101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time th...

Страница 4: ...eel Tires 16 Insert Type Saw Guides 16 Electric Motors 16 Head Components 16 Spindle Drive Bearings 16 Wheel Brush 16 Transmission 16 Variable Pulley 16 Band Drive Belt 16 Mist Coolant 16 Machine Clea...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Страница 6: ...CHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW 13 330 2 mm 79 88 2029 0 mm 19 482 6 mm 85 88 2181 4 mm 25 635 0 mm 91 88 2333 8 mm 31 787 4 mm 97 88 2486 2 mm A B Dimensions Work Hei...

Страница 7: ...MACHINE FEATURES FRONT VIEW...

Страница 8: ...MACHINE FEATURES Continued REAR VIEW...

Страница 9: ...a Remove all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed th...

Страница 10: ...the machine s electrical box Refer to the electrical schematic if necessary when making the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start...

Страница 11: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first column...

Страница 12: ...nd speed range is 550 to 5500 fpm 170 to 1675 m min 3 Variable speed is changed by turning the Band Speed knob Turn the control clockwise to increase the band speed counterclockwise to decrease it 4 D...

Страница 13: ...sent the recommended tensions for common saw band gages and pitches Adjusting Saw Band Tension 3 The following are operator tensioning recommendations Reduce the recommended band tension when using sa...

Страница 14: ...kpieces with heights varying up to 13 inches 330 2 mm 2 To adjust a Loosen the lockscrew located inside the upper bandwheel door by using the adjustment knob and turn counterclockwise this knob also u...

Страница 15: ...ide can not be damaged while stock is being loaded onto the worktable 2 Tilt the worktable to the desired angle and lock it in place 3 Load stock to be cut onto the worktable Clamp the stock if necess...

Страница 16: ...ed Use the widest possible saw band for cutting the curve Internal Contour Sawing 3 Attempting to cut too small a radius with too wide a saw band will cause binding and the lower bandwheel may become...

Страница 17: ...13 LUBRICATION NEXT 2 PAGES...

Страница 18: ...ISO VG Grade 68 Formerly ASTM Grade No 315 Union 76 UNAX RX 68 or equivalent 1 2 3 4 5 6 CHECK MONTHLY High quality EP extreme pressure multi purpose gear oil S A E Grade No 90 Union 76 MP Gear Lube 9...

Страница 19: ...15 LUBRICATION DIAGRAM FRONT VIEW REAR VIEW...

Страница 20: ...brush will score the bandwheel tire 2 Replace the brush when necessary BAND DRIVE BELT 1 The belt driving the input sheave will stretch during use This stretch should be taken up by moving the drive...

Страница 21: ...as such as saw guides table surface T slots bandwheels slides etc Remove these materials as soon as possible The DoALL Company recommends removing chip collections at least twice per each eight 8 hour...

Страница 22: ...post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for worn blade teeth Insert...

Страница 23: ...the bandwheel tire 5 Incorrect saw guide blocks are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace...

Страница 24: ...ake final radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock...

Страница 25: ...elow the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are a...

Страница 26: ...ng procedures This is done by placing a magnifing lens around the shade of the worklight 2 A protective lens cover should be placed around the magnifier to prevent scratches when not being used POST E...

Страница 27: ...s for filing and polishing operations Set Up 1 Position the workstops located on the left side of the worktable to limit travel The front stop controls cut depth the rear stop minimizes unnecessary tr...

Страница 28: ...ket head screw Then a Run the worktable forward until the back up bar barely touches the saw band b Set the workstop for the required stock length dimension The back up bar scale is not used for angle...

Страница 29: ...Guides W Steel or Carbide Faced Back Up Bearings Roller Saw Guides 1 Use roller saw guides for continuous high speed sawing They are recommended for continuous sawing at band speeds over 1300 fpm 390...

Страница 30: ...e and one 1 side roller in upper guide block b Place one 1 back up roller and one 1 side roller in the lower saw guide block in opposite position of the upper guide c Attach the upper roller guide to...

Страница 31: ...the right hand b Allow the rivet head to slip into the slotted hole and slide into the slot s small end c Straighten the file band to allow the spring steel end to snap over the dowel Joining File Ban...

Страница 32: ...band c Install the special table center plate larger slot than the standard one 3 Occasionally rub graphite powder into the polishing fabric to lubricate and increase band life Use the air nozzle to...

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