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9

2. 

Carefully slip the worn or broken saw band from 

between the saw guide inserts and remove it from 

around the bandwheels.  Then work the saw band 

out through the slot in the machine frame.

Saw Band Installaton

 

Always use extreme care when handling saw 

bands.  Wear gloves.

1. 

Remove the old saw band according to the directions 

above.  Then:  

(a)

 Place the new saw band carefully 

through the slot in the machine frame; 

(b)

 Place the 

new saw band carefully around the bandwheels and 

between the upper and lower saw guide inserts; 

(c)

 

The saw band should track along the center of the 

bandwheel tires.

2. 

Remove the new saw band's protective Saw Cap.  

Then: 

 (a)

 Apply the band tension recommended 

by  the  scale  adjacent  to  the  tension  adjustment 

knob; 

(b)

 Reinstall the post saw band guard; 

(c)

 

Reposition and secure the worktable sawing slot 

clamp bar; 

(d) 

Close all bandwheel doors.

Saw Band Tenson Adjustment

1. 

Saw band tension is adjusted by turning the knob 

located below the machine's sawing head (this knob 

also is used to lock the post in place).

2. 

A  scale  showing  the  recommended  tension  for 

various saw band widths is located to the right of the 

tension adjustment knob.  Scale numbers represent 

the recommended tensions for common saw band 

gages and pitches.

Adjusting Saw Band Tension.

3. 

The  following  are  operator  tensioning 

recommendations:

• 

Reduce

  the  recommended  band  tension  when 

using  saw  bands  with  a  coarser  pitch  or  lighter 

gage.

• 

Increase

  the  recommended  band  tension  when 

using heavier gage saw bands.

Positioning the Left Insert.

2. 

Select the insert gage which matches the size of the 

saw band being used.  Then:  

(a)

 Place the insert 

gage in the right slot; 

(b)

 Adjust the left insert to fit 

exactly into the notched end of the gage; 

(c)

 Tighten 

the left insert screw.

3. 

Place  the  right  insert  in  its  slot  and  tighten  the 

insert lightly.  Then:  

(a)

 Place the gage edgewise 

between both inserts; 

(b)

 Lower the right insert until 

it rests against the gage; 

(c)

 Tighten the right insert 

screw.

Positioning the Right Insert.

 

Insert-type  saw  gudes  are  recommended 

for maximum band speeds of 1300 fpm (390 

m/min) for production sawing, or up to 5000 

fpm (1500 m/min) for occasional sawing.  Use 

optonal  roller  saw  gudes  for  contnuous 

sawing over 1300 fpm (390 m/min).

Saw Band Removal

 

Always use extreme care when handling saw 

bands.  Wear gloves.

1. 

Release  saw  band  tension.   Then: 

(a)

  Open  all 

bandwheel doors; 

(b)

 Remove the post saw band 

guard; 

(c)

 Loosen the screw holding the worktable's 

sawing slot clamp bar and move it aside; 

(d)

 Loosen 

the saw guide inserts.

SAW BAND PREPARATION (Continued....)

Содержание 3613-V5

Страница 1: ...3613 V5 Serial No 569 04101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time th...

Страница 4: ...eel Tires 16 Insert Type Saw Guides 16 Electric Motors 16 Head Components 16 Spindle Drive Bearings 16 Wheel Brush 16 Transmission 16 Variable Pulley 16 Band Drive Belt 16 Mist Coolant 16 Machine Clea...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Страница 6: ...CHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW 13 330 2 mm 79 88 2029 0 mm 19 482 6 mm 85 88 2181 4 mm 25 635 0 mm 91 88 2333 8 mm 31 787 4 mm 97 88 2486 2 mm A B Dimensions Work Hei...

Страница 7: ...MACHINE FEATURES FRONT VIEW...

Страница 8: ...MACHINE FEATURES Continued REAR VIEW...

Страница 9: ...a Remove all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed th...

Страница 10: ...the machine s electrical box Refer to the electrical schematic if necessary when making the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start...

Страница 11: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first column...

Страница 12: ...nd speed range is 550 to 5500 fpm 170 to 1675 m min 3 Variable speed is changed by turning the Band Speed knob Turn the control clockwise to increase the band speed counterclockwise to decrease it 4 D...

Страница 13: ...sent the recommended tensions for common saw band gages and pitches Adjusting Saw Band Tension 3 The following are operator tensioning recommendations Reduce the recommended band tension when using sa...

Страница 14: ...kpieces with heights varying up to 13 inches 330 2 mm 2 To adjust a Loosen the lockscrew located inside the upper bandwheel door by using the adjustment knob and turn counterclockwise this knob also u...

Страница 15: ...ide can not be damaged while stock is being loaded onto the worktable 2 Tilt the worktable to the desired angle and lock it in place 3 Load stock to be cut onto the worktable Clamp the stock if necess...

Страница 16: ...ed Use the widest possible saw band for cutting the curve Internal Contour Sawing 3 Attempting to cut too small a radius with too wide a saw band will cause binding and the lower bandwheel may become...

Страница 17: ...13 LUBRICATION NEXT 2 PAGES...

Страница 18: ...ISO VG Grade 68 Formerly ASTM Grade No 315 Union 76 UNAX RX 68 or equivalent 1 2 3 4 5 6 CHECK MONTHLY High quality EP extreme pressure multi purpose gear oil S A E Grade No 90 Union 76 MP Gear Lube 9...

Страница 19: ...15 LUBRICATION DIAGRAM FRONT VIEW REAR VIEW...

Страница 20: ...brush will score the bandwheel tire 2 Replace the brush when necessary BAND DRIVE BELT 1 The belt driving the input sheave will stretch during use This stretch should be taken up by moving the drive...

Страница 21: ...as such as saw guides table surface T slots bandwheels slides etc Remove these materials as soon as possible The DoALL Company recommends removing chip collections at least twice per each eight 8 hour...

Страница 22: ...post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for worn blade teeth Insert...

Страница 23: ...the bandwheel tire 5 Incorrect saw guide blocks are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace...

Страница 24: ...ake final radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock...

Страница 25: ...elow the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are a...

Страница 26: ...ng procedures This is done by placing a magnifing lens around the shade of the worklight 2 A protective lens cover should be placed around the magnifier to prevent scratches when not being used POST E...

Страница 27: ...s for filing and polishing operations Set Up 1 Position the workstops located on the left side of the worktable to limit travel The front stop controls cut depth the rear stop minimizes unnecessary tr...

Страница 28: ...ket head screw Then a Run the worktable forward until the back up bar barely touches the saw band b Set the workstop for the required stock length dimension The back up bar scale is not used for angle...

Страница 29: ...Guides W Steel or Carbide Faced Back Up Bearings Roller Saw Guides 1 Use roller saw guides for continuous high speed sawing They are recommended for continuous sawing at band speeds over 1300 fpm 390...

Страница 30: ...e and one 1 side roller in upper guide block b Place one 1 back up roller and one 1 side roller in the lower saw guide block in opposite position of the upper guide c Attach the upper roller guide to...

Страница 31: ...the right hand b Allow the rivet head to slip into the slotted hole and slide into the slot s small end c Straighten the file band to allow the spring steel end to snap over the dowel Joining File Ban...

Страница 32: ...band c Install the special table center plate larger slot than the standard one 3 Occasionally rub graphite powder into the polishing fabric to lubricate and increase band life Use the air nozzle to...

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